UNITED
STATES
SECURITIES
AND EXCHANGE COMMISSION
Washington,
D. C. 20549
FORM
10-K
ANNUAL
REPORT PURSUANT TO SECTION 13 OR 15(d)
OF
THE SECURITIES EXCHANGE ACT OF 1934
For
the Fiscal Year Ended December 31, 2004
Commission
file number 1-16619
KERR-MCGEE
CORPORATION
(Exact
name of registrant as specified in its charter)
|
DELAWARE |
73-1612389 |
|
(State
or Other Jurisdiction of |
(I.R.S.
Employer |
|
Incorporation
or Organization) |
Identification
No.) |
KERR-MCGEE
CENTER, OKLAHOMA CITY, OKLAHOMA 73125
(Address
of principal executive offices)
Registrant's
telephone number, including area code: (405)
270-1313
Securities
registered pursuant to Section 12(b) of the Act:
| |
|
NAME
OF EACH EXCHANGE ON |
|
TITLE
OF EACH CLASS |
|
WHICH
REGISTERED |
| |
|
|
|
Common
Stock $1 Par Value |
|
New
York Stock Exchange |
|
Preferred
Share Purchase Right |
|
|
Securities
registered pursuant to Section 12(g) of the Act: None
Indicate
by check mark whether the registrant (1) has filed all reports required to be
filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the
preceding 12 months and (2) has been subject to such filing requirements for the
past 90 days. Yes
x No
o
Indicate
by check mark if disclosure of delinquent filers pursuant to Item 405 of
Regulation S-K is not contained herein, and will not be contained, to the best
of registrant's knowledge, in definitive proxy or information statements
incorporated by reference in Part III of this Form 10-K or any amendment to this
Form 10-K. [ ]
Indicate
by check mark whether the registrant is an accelerated filer (as defined in Rule
12b-2 of the Act).
Yes
x No
o
The
aggregate market value of the voting and non-voting common equity held by
non-affiliates of the registrant was approximately $8.1 billion computed by
reference to the price at which the common equity was last sold as of June 30,
2004, the last business day of the registrant's most recently completed second
fiscal quarter.
The
number of shares of common stock outstanding as of February 28, 2005, was
156,425,184. On March
2, 2005, an additional 6,798,333 shares were issued upon conversion of 5.25%
debentures.
DOCUMENTS
INCORPORATED BY REFERENCE
The
definitive Proxy Statement for the 2005 Annual Meeting of Stockholders, which
will be filed with the Securities and Exchange Commission within 120 days after
December 31, 2004, is incorporated by reference in Part III of this Form
10-K.
KERR-McGEE
CORPORATION
PART
I
Items
1. and 2. Business and Properties
GENERAL
DEVELOPMENT OF BUSINESS
Through
its predecessors, Kerr-McGee Corporation began operations in 1929 as a privately
held company. In 1956 the company’s stock began trading publicly on the New York
Stock Exchange under the ticker symbol “KMG.” Kerr-McGee's worldwide businesses
and those of its subsidiaries are consolidated for financial reporting and
disclosure purposes. Accordingly, the terms "Kerr-McGee," "the company,” “we,”
“our” and similar terms are used interchangeably in this Form 10-K to refer to
the consolidated group or to one or more of the companies that are part of the
consolidated group.
Kerr-McGee
is an energy and inorganic chemical holding company whose consolidated
subsidiaries, joint ventures and other affiliates (together, "affiliates") have
operations throughout the world. Our core businesses include:
| · |
Exploration
and Production
- Kerr-McGee is one of the largest independent oil and gas exploration and
production companies in the world, with major areas of operation onshore
in the United States, in the Gulf of Mexico, the United Kingdom sector of
the North Sea and China. In addition, we have strategic exploration
programs in Alaska, Brazil, Morocco, Bahamas, and Benin. The company
actively acquires leases and concessions and explores for, develops,
produces and markets crude oil and natural gas.
|
| · |
Chemical
- Kerr-McGee affiliates engaged in chemical businesses produce and market
inorganic industrial chemicals (primarily titanium dioxide pigment),
lithium-metal-polymer batteries and heavy minerals. We are the world’s
third-largest producer and marketer of titanium dioxide pigment in terms
of volumes produced. |
The
following table provides an overview of our operating performance and the
composition of our assets and revenues by segment:
|
(Millions
of dollars) |
|
2004 |
|
2003 |
|
2002 |
|
2001 |
|
2000 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
Assets
- |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exploration
and Production |
|
$ |
12,246 |
|
$ |
7,385 |
|
$ |
7,030 |
|
$ |
8,076 |
|
$ |
4,849 |
|
Chemical |
|
|
1,543 |
|
|
1,734
|
|
|
1,655
|
|
|
1,631
|
|
|
1,638
|
|
|
Corporate
and other |
|
|
729 |
|
|
1,131
|
|
|
1,224
|
|
|
1,369
|
|
|
1,179
|
|
|
Total |
|
$ |
14,518 |
|
$ |
10,250 |
|
$ |
9,909 |
|
$ |
11,076 |
|
$ |
7,666 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues
- |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exploration
and Production |
|
$ |
3,855 |
|
$ |
2,923 |
|
$ |
2,450 |
|
$ |
2,428 |
|
$ |
2,802 |
|
|
Chemical |
|
|
1,302 |
|
|
1,157
|
|
|
1,065
|
|
|
1,023
|
|
|
1,153
|
|
|
Total |
|
$ |
5,157 |
|
$ |
4,080 |
|
$ |
3,515 |
|
$ |
3,451 |
|
$ |
3,955 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(Loss) from Continuing Operations |
|
$ |
415 |
|
$ |
264 |
|
$ |
(590 |
) |
$ |
480 |
|
$ |
812 |
|
Except
for information or data specifically incorporated herein by reference under
Items 10 through 14, other information and data appearing in the company’s 2005
Proxy Statement are not deemed to be filed as part of this annual report on Form
10-K.
On June
25, 2004, we completed a merger with Westport Resources Corporation (Westport),
an independent exploration and production company with operations onshore in the
Rocky Mountain, Mid-Continent and Gulf coast areas in the U.S. and in the Gulf
of Mexico. The merger added 281 million barrels of oil equivalent (boe) to our
reserves, an increase of 27% from year-end 2003. In exchange for Westport’s
common stock and options, Kerr-McGee issued stock valued at $2.4 billion,
options valued at $34 million and assumed debt of $1 billion, for a total of
$3.5 billion (net of $43 million of cash acquired). The fair value assigned to
assets acquired and goodwill totaled $4.7 billion. For a more detailed
description of the Westport merger, see Note 2 to the Consolidated Financial
Statements included in Item 8 of this annual report on Form 10-K.
On
August 1, 2001, the company completed the acquisition of all the outstanding
shares of common stock of HS Resources, Inc., an independent oil and gas
exploration and production company with active projects in the Denver-Julesburg
Basin, Gulf Coast, Mid-Continent and Northern Rocky Mountain regions of the U.S.
Through this acquisition, we added approximately 217 million boe of proved
reserves, primarily consisting of natural gas reserves in the Denver, Colorado,
area, and expanded our low-risk exploitation drilling opportunities. The
acquisition price totaled $1.8 billion in cash, company stock and assumption of
debt. In connection with the HS Resources, Inc. acquisition, we completed a
holding company reorganization in which Kerr-McGee Operating Corporation,
formerly known as Kerr-McGee Corporation, changed its name and became a wholly
owned subsidiary of the company. In this Form 10-K, filings and references to
the company include business activity conducted by the current Kerr-McGee
Corporation and the former Kerr-McGee Corporation before it reorganized as a
subsidiary of the company and changed its name to Kerr-McGee Operating
Corporation. At the end of 2002, another reorganization took place, whereby
among other changes, Kerr-McGee Operating Corporation distributed its investment
in certain subsidiaries (primarily the oil and gas operating subsidiaries) to a
newly formed intermediate holding company, Kerr-McGee Worldwide Corporation.
Kerr-McGee Operating Corporation formed a new subsidiary, Kerr-McGee Chemical
Worldwide LLC, and merged into it.
In
addition to a discussion of recent business developments provided below,
reference is made to Management’s Discussion and Analysis included in Item 7 of
this annual report on Form 10-K, and the Exploration and Production Operations
and Chemical Operations discussions below.
RECENT
DEVELOPMENTS
Company
to Pursue the Separation of its Chemical Business
The
company announced on March 8, 2005, that its Board of Directors (the Board)
authorized management to proceed with its proposal to pursue alternatives for
the separation of the chemical business, including a spinoff or sale.
Share
Repurchase Program
On
March 8, 2005, the Board authorized the company to proceed with a share
repurchase program initially set at $1 billion. The Board expects to expand the
share repurchase program as the chemical business separation proceeds. The
initial $1 billion share repurchase program primarily will be financed through
the use of free cash flow generated from operations after planned capital
expenditures, which is projected to be approximately $850 million in 2005. To
ensure a portion of the projected cash flow, the company has entered into
commodity derivative instruments covering approximately 50% of its
projected oil and gas production. The company also expects to utilize a
portion of its existing bank credit facility and may issue new securities, which
may be in the form of debt or perpetual preferred stock, to fund the remaining
repurchase program. The company still intends to retire $450 million of debt
maturities due in 2005 in addition to the conversion of subordinated debentures
discussed below. The Board and management reiterated their commitment to
maintain an investment-grade credit rating.
The
timing and final number of shares to be repurchased under an expanded repurchase
program will depend on the outcome of the chemical business separation, as well
as business and market conditions, applicable securities law limitations and
other factors. Shares may be purchased from time to time in the open market or
through privately negotiated transactions at prevailing prices, and the program
may be suspended or discontinued at any time without prior notice.
Recommendation
to Increase Authorized Stock
The
company’s Board of Directors in the March 8, 2005 meeting recommended for the
stockholders to approve an increase of the authorized number of shares of the
company’s common stock, par value $1.00 share, from 300 million shares to 500
million shares.
Conversion
of 5.25% Debentures
In
February 2005, the company called for redemption all of the $600 million
aggregate principal amount of its 5.25% convertible subordinated debentures due
2010 at a price of 102.625%. Prior to March 4, 2005, the redemption date, all of
the debentures were converted by the holders into approximately 9.8 million
shares of common stock. As a result of this conversion, the number of total
common shares outstanding increased to approximately 162 million as of March 11,
2005. Pro forma for the conversion, the company’s year-end 2004 total debt to
total capitalization ratio would have been 34%.
SEGMENT
AND GEOGRAPHIC INFORMATION
For
financial information by operating segment and geographic information, see Note
27 to the Consolidated Financial Statements included in Item 8 of this annual
report on Form 10-K.
EXPLORATION
AND PRODUCTION OPERATIONS
Our
exploration and production business is focused on achieving value-added growth
through exploration, exploitation and acquisitions. The company’s high-impact
deepwater exploration efforts are balanced with lower risk exploration
activities in proven world-class hydrocarbon basins in areas such as Brazil,
Alaska, and China, as well as the U.S. onshore, Gulf of Mexico shelf and the
North Sea. Through our strategic merger with Westport in 2004, we added
complementary high-quality assets in core U.S. onshore and Gulf of Mexico
regions. Combined with our existing U.S. assets, the Westport properties provide
a stable foundation of high-margin production and low-risk growth opportunities,
complementing our high-impact deepwater exploration program. The Westport
acquisition added net proved reserves of 281 million boe, approximately
two-thirds of which were natural gas reserves. Primarily as a result of this
acquisition, natural gas reserves as a percentage of total proved reserves
increased from 52% to 57% during 2004. Additionally, we increased proved
developed reserves as a percentage of total proved reserves from 50% at December
31, 2003 to 65% by the end of 2004. This increase is attributable to both the
Westport merger and to development investments made during the course of the
year.
Strong
crude oil and natural gas prices combined with record production during 2004
contributed to a 25% year-over-year increase in segment operating profit, which
was $1.2 billion for 2004. The company’s 2004 average daily production was
312,200 boe, a 15% increase from 2003. Natural gas production volume averaged
921 million cubic feet per day, an increase of 27% from 2003, and crude oil
production volumes increased 6% in 2004 to 158,800 barrels per day. We ended
2004 with record fourth quarter production levels of 372,000 boe per day. The
increase in production volumes during 2004 was largely attributable to the
Westport merger. For 2005, we expect annual production to average between
352,000 and 367,000 boe per day.
Oil
and Gas Sales Revenues, Volumes, Prices and Production
Costs
The
following table summarizes the company's crude oil and natural gas sales volumes
and sales revenues from continuing operations for each of the three years in the
period ended December 31, 2004. Sales revenues presented below include the
impact of the company’s hedging program. For information on the average realized
sales prices including and excluding the effect of hedging arrangements, refer
to Management’s Discussion and Analysis of Financial Condition and Results of
Operations - Segment Operations in Item 7 of this annual report on Form 10-K.
Note 30 to the Consolidated Financial Statements included in Item 8 of this
report presents the average lifting costs per boe.
|
(Millions) |
|
2004 |
|
2003 |
|
2002 |
|
| |
|
|
|
|
|
|
|
Crude
oil and condensate (barrels) |
|
|
|
|
|
|
|
|
|
|
U.S.
Gulf of Mexico |
|
|
21.9 |
|
|
20.7 |
|
|
19.2 |
|
U.S.
onshore |
|
|
10.3 |
|
|
7.2 |
|
|
10.5 |
|
North
Sea |
|
|
23.2 |
|
|
26.1 |
|
|
37.2 |
|
China |
|
|
2.8 |
|
|
0.8 |
|
|
1.2 |
|
|
Other
international |
|
|
- |
|
|
- |
|
|
1.4 |
|
| |
|
|
58.2 |
|
|
54.8 |
|
|
69.5 |
|
| |
|
|
|
|
|
|
|
|
|
|
Crude
oil and condensate sales revenues |
|
|
|
|
|
|
|
|
|
|
U.S.
Gulf of Mexico |
|
$ |
644.6 |
|
$ |
540.3 |
|
$ |
414.8 |
|
U.S.
onshore |
|
|
293.1 |
|
|
188.1 |
|
|
224.8 |
|
North
Sea |
|
|
613.7 |
|
|
673.9 |
|
|
832.8 |
|
China |
|
|
92.2 |
|
|
23.2 |
|
|
29.5 |
|
|
Other
international |
|
|
- |
|
|
- |
|
|
28.9 |
|
| |
|
$ |
1,643.6 |
|
$ |
1,425.5 |
|
$ |
1,530.8 |
|
| |
|
|
|
|
|
|
|
|
|
|
Natural
gas (thousands of cubic feet) |
|
|
|
|
|
|
|
|
|
|
U.S.
Gulf of Mexico |
|
|
133.1 |
|
|
101.0 |
|
|
99.8 |
|
U.S.
onshore |
|
|
172.6 |
|
|
128.5 |
|
|
141.0 |
|
|
North
Sea |
|
|
31.2 |
|
|
35.4 |
|
|
36.7 |
|
| |
|
|
336.9 |
|
|
264.9 |
|
|
277.5 |
|
| |
|
|
|
|
|
|
|
|
|
|
Natural
gas sales revenues |
|
|
|
|
|
|
|
|
|
|
U.S.
Gulf of Mexico |
|
$ |
724.0 |
|
$ |
493.1 |
|
$ |
322.2 |
|
U.S.
onshore |
|
|
877.5 |
|
|
553.8 |
|
|
410.5 |
|
|
North
Sea |
|
|
127.0 |
|
|
109.3 |
|
|
86.4 |
|
| |
|
$ |
1,728.5 |
|
$ |
1,156.2 |
|
$ |
819.1 |
|
Reserves
Kerr-McGee’s
estimated crude oil, condensate, natural gas liquids and natural gas proved
reserves at December 31, 2004, and the changes in net quantities of such
reserves for the three years then ended are shown in Note 32 to the Consolidated
Financial Statements included in Item 8 of this annual report on Form 10-K.
Estimates of total proved reserves filed with or included in reports to any
other Federal authority or agency during 2004, are within 5% of amounts shown in
this filing.
Estimates
of proved reserves and associated future net cash flows are made by the
company’s engineers and, for certain acquired Westport properties,
third-party reserve engineers. In 2004, we engaged the independent reserve
engineering firm of Netherland, Sewell & Associates, Inc. (NSAI) to review
methods and procedures used by our engineers to estimate December 31, 2004
reserve quantities and future revenue for certain oil and gas properties located
in the United States. For additional information with respect to NSAI’s review
and the company’s methods and procedures employed in the reserve estimation
process, see Note 32 to the Consolidated Financial Statements included in Item 8
of this annual report on Form 10-K.
Developed
and Undeveloped Acreage
The
following table summarizes the company’s developed and undeveloped acreage held
through leases, concessions, reconnaissance permits and other interests at
December 31, 2004:
| |
|
Developed
Acreage |
|
Undeveloped
Acreage |
|
|
Location |
|
Gross |
|
Net |
|
Gross |
|
Net |
|
| |
|
|
|
|
|
|
|
|
|
United
States - |
|
|
|
|
|
|
|
|
|
|
|
|
|
Gulf
of Mexico |
|
|
933,499 |
|
|
381,632 |
|
|
3,604,879 |
|
|
2,097,040 |
|
Alaska |
|
|
- |
|
|
- |
|
|
18,087 |
|
|
12,661 |
|
|
Onshore |
|
|
2,903,532 |
|
|
1,752,601 |
|
|
2,337,695 |
|
|
1,256,934 |
|
| |
|
|
3,837,031 |
|
|
2,134,233 |
|
|
5,960,661 |
|
|
3,366,635 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North
Sea |
|
|
363,403 |
|
|
121,378 |
|
|
792,495 |
|
|
392,286 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
China
(1) |
|
|
22,487 |
|
|
9,015 |
|
|
1,664,500 |
|
|
1,469,130 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
Other
international - |
|
|
|
|
|
|
|
|
|
|
|
|
|
Morocco |
|
|
- |
|
|
- |
|
|
30,245,687 |
|
|
13,973,805 |
|
Australia |
|
|
- |
|
|
- |
|
|
10,031,824 |
|
|
6,129,398 |
|
Canada |
|
|
- |
|
|
- |
|
|
2,087,220 |
|
|
1,310,826 |
|
Benin |
|
|
- |
|
|
- |
|
|
2,459,439 |
|
|
1,721,607 |
|
Bahamas |
|
|
- |
|
|
- |
|
|
6,488,680 |
|
|
6,488,680 |
|
|
Brazil |
|
|
- |
|
|
- |
|
|
2,218,369 |
|
|
830,424 |
|
|
|
|
|
- |
|
|
- |
|
|
53,531,219 |
|
|
30,454,740 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
4,222,921 |
|
|
2,264,626 |
|
|
61,948,875 |
|
|
35,682,791 |
|
| (1) |
Subsequent
to December 31, 2004, Kerr-McGee signed a production sharing contract
covering 2.4 million acres in the South China Sea with a 100% foreign
contractor’s interest in the first phase of the exploration
period. |
Gross
and Net Productive Wells
The
number of productive oil and gas wells in which the company had an interest at
December 31, 2004, is shown in the following table. These wells include 1,888
gross or 857 net wells associated with improved recovery projects, and 2,584
gross or 2,472 net wells that have multiple completions but are included as
single wells.
|
Location |
|
Crude
Oil |
|
Natural
Gas |
|
Total |
|
United
States |
|
|
|
|
|
|
|
|
|
|
Gross |
|
|
4,332 |
|
|
7,659 |
|
|
11,991 |
|
Net |
|
|
2,880 |
|
|
4,495 |
|
|
7,375 |
|
| |
|
|
|
|
|
|
|
|
|
|
North
Sea |
|
|
|
|
|
|
|
|
|
|
Gross |
|
|
274 |
|
|
5 |
|
|
279 |
|
Net |
|
|
51 |
|
|
- |
|
|
51 |
|
| |
|
|
|
|
|
|
|
|
|
|
China |
|
|
|
|
|
|
|
|
|
|
Gross |
|
|
31 |
|
|
- |
|
|
31 |
|
Net |
|
|
12 |
|
|
- |
|
|
12 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
|
|
|
|
|
|
|
|
Gross |
|
|
4,637 |
|
|
7,664 |
|
|
12,301 |
|
|
Net |
|
|
2,943 |
|
|
4,495 |
|
|
7,438 |
|
Net
Exploratory and Development Wells Drilled
Domestic
and international exploratory and development wells that were completed as
successful or dry holes during the three years ended December 31, 2004 are
summarized in the following tables.
| |
|
Net
Exploratory (1) |
|
Net
Development (1) |
|
|
|
| |
|
Productive |
|
Dry
Holes |
|
Total |
|
Productive |
|
Dry
Holes |
|
Total |
|
Total |
|
2004
(2) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
United
States |
|
|
13.6 |
|
|
9.5 |
|
|
23.1 |
|
|
412.7 |
|
|
7.5 |
|
|
420.2 |
|
|
443.3 |
|
North
Sea |
|
|
- |
|
|
3.1 |
|
|
3.1 |
|
|
4.7 |
|
|
- |
|
|
4.7 |
|
|
7.8 |
|
China |
|
|
- |
|
|
1.8 |
|
|
1.8 |
|
|
12.4 |
|
|
- |
|
|
12.4 |
|
|
14.2 |
|
|
Other
international |
|
|
- |
|
|
.9 |
|
|
.9 |
|
|
- |
|
|
- |
|
|
- |
|
|
.9 |
|
|
Total |
|
|
13.6 |
|
|
15.3 |
|
|
28.9 |
|
|
429.8 |
|
|
7.5 |
|
|
437.3 |
|
|
466.2 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2003
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
United
States |
|
|
6.7
|
|
|
11.0
|
|
|
17.7 |
|
|
241.6 |
|
|
1.0
|
|
|
242.6
|
|
|
260.3
|
|
North
Sea |
|
|
- |
|
|
1.0
|
|
|
1.0 |
|
|
2.1 |
|
|
.1
|
|
|
2.2
|
|
|
3.2
|
|
|
Other
international |
|
|
- |
|
|
5.0
|
|
|
5.0 |
|
|
.7 |
|
|
- |
|
|
.7
|
|
|
5.7
|
|
|
Total |
|
|
6.7
|
|
|
17.0
|
|
|
23.7 |
|
|
244.4 |
|
|
1.1
|
|
|
245.5
|
|
|
269.2
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2002 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
United
States |
|
|
4.8
|
|
|
11.1
|
|
|
15.9 |
|
|
186.9 |
|
|
1.4
|
|
|
188.3
|
|
|
204.2
|
|
North
Sea |
|
|
- |
|
|
1.9
|
|
|
1.9 |
|
|
8.6 |
|
|
- |
|
|
8.6
|
|
|
10.5
|
|
|
Other
international |
|
|
- |
|
|
4.2
|
|
|
4.2 |
|
|
.8 |
|
|
- |
|
|
.8
|
|
|
5.0
|
|
|
Total |
|
|
4.8
|
|
|
17.2
|
|
|
22.0 |
|
|
196.3 |
|
|
1.4
|
|
|
197.7
|
|
|
219.7
|
|
| (1) |
Net
wells represent the company's fractional working interest in gross wells
expressed as the equivalent number of full-interest
wells. |
| (2) |
The
2004 net exploratory well count does not include 8.5 successful net wells
drilled in the United States that are currently suspended, nor does it
include 1.0 successful net well drilled in China, 1.6 successful net wells
drilled in the North Sea, .3 successful net wells drilled internationally
or 1.4 successful net wells drilled in the United States that will not be
used for production. |
Wells
in Process of Drilling
The
following table shows the number of wells in the process of drilling and the
number of wells suspended or awaiting completion as of December 31,
2004:
| |
|
Wells
in Process of |
|
Wells
Suspended or |
|
| |
|
Drilling |
|
Awaiting
Completion |
|
| |
|
Exploration |
|
Development |
|
Exploration |
|
Development |
|
United
States |
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross |
|
|
4.0 |
|
|
19.0 |
|
|
33.0 |
|
|
33.0 |
|
Net |
|
|
1.8 |
|
|
11.5 |
|
|
13.4 |
|
|
14.5 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
North
Sea |
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross |
|
|
1.0 |
|
|
1.0 |
|
|
1.0 |
|
|
2.0 |
|
Net |
|
|
.3 |
|
|
.1 |
|
|
.4 |
|
|
.2 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
China |
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross |
|
|
- |
|
|
1.0 |
|
|
- |
|
|
- |
|
Net |
|
|
- |
|
|
.4 |
|
|
- |
|
|
- |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross |
|
|
5.0 |
|
|
21.0 |
|
|
34.0 |
|
|
35.0 |
|
|
Net |
|
|
2.1 |
|
|
12.0 |
|
|
13.8 |
|
|
14.7 |
|
Product
Sales and Marketing
Our oil
and natural gas production is sold at prevailing market prices, and the realized
revenue on the physical sale is adjusted for net realized gains or losses on
commodity derivative instruments designated to hedge sales of our oil and gas
production. For further details on such derivative instruments, see the
Market
Risks
section of Management’s Discussion and Analysis of Financial Condition and
Results of Operations in Item 7 of this annual report on Form 10-K.
The
company markets all of its crude oil, located primarily in the Gulf of Mexico,
the U.K. North Sea and Bohai Bay, China, under a combination of term and spot
contracts to refiners, marketers and end users under market-reflective prices.
Our single-largest purchaser of crude oil during 2004 was BP PLC, accounting
for 23% of total crude oil sales revenues and 9% of total natural gas sales
revenues, or 17% of total crude oil and natural gas sales revenues. The
creditworthiness of each successful bidder is reviewed prior to product
delivery.
Our
single-largest purchaser of domestic natural gas is Cinergy Marketing &
Trading LLC, whose purchases are guaranteed by its parent company, Cinergy
Corporation. Purchases by Cinergy represented approximately 48% of total gas
sales revenues, or 23% of total crude oil and natural gas sales revenues in
2004. Kerr-McGee manages this significant single-customer exposure through a
credit risk insurance policy.
The loss of any one customer is not
expected to have a material effect on the company due to high demand
for oil and natural gas.
Marketing
of the company's domestic natural gas from the Wattenberg and Greater Natural
Buttes fields, located in northeastern Colorado and northeastern Utah,
respectively, is facilitated through its subsidiary, Kerr-McGee Energy Services
Corporation (KMES). KMES is primarily engaged in the sale of the company's share
of gas production. To fulfill its direct sales obligations and to fully utilize
its contracted transportation capacity, KMES also purchases and markets natural
gas from third parties. KMES sells natural gas to a number of customers in the
Denver, Colorado, market, adjacent to the company's Wattenberg field. Natural
gas production from the Wattenberg and Uinta fields, along with other Rocky
Mountain fields acquired with the Westport merger, is sold at prevailing market
prices.
North
Sea natural gas is sold both under contract and through spot market sales in the
geographic area of production.
Exploration
and Development Activities
The
following table shows a summary of key 2004 data for the company’s operating
areas. Production volumes are presented in thousands of barrels of oil
equivalent per day (Mboe/d). Reserve volumes are stated in thousands of barrels
of oil equivalent (Mboe). Additional information regarding oil and condensate
and natural gas production, along with average prices received in 2004, 2003,
and 2002 for the company's core geographic areas can be found in Management's
Discussion and Analysis of Financial Condition and Results of Operations in Item
7 of this annual report on Form 10-K.
| |
|
Estimated
Proved |
|
|
|
Realized
Sales Price |
|
| |
|
Reserves
at 12/31/04 |
|
2004
Production |
|
Including
Effect of Hedges |
|
| |
|
|
|
Percentage |
|
|
|
Percentage |
|
Oil |
|
Gas |
|
| |
|
Mboe |
|
of
Total |
|
Mboe/d |
|
of
Total |
|
$
per Barrel |
|
$
per Mcf |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S.
Gulf of Mexico |
|
|
325,805 |
|
|
27 |
% |
|
120 |
|
|
38 |
% |
$ |
29.43 |
|
$ |
5.44 |
|
U.S.
onshore |
|
|
613,254 |
|
|
50 |
|
|
107 |
|
|
34 |
|
|
28.43 |
|
|
5.08 |
|
North
Sea |
|
|
242,355 |
|
|
20 |
|
|
77 |
|
|
25 |
|
|
26.50 |
|
|
4.06 |
|
|
China |
|
|
36,686 |
|
|
3 |
|
|
8 |
|
|
3 |
|
|
32.37 |
|
|
- |
|
|
Total |
|
|
1,218,100 |
|
|
100 |
% |
|
312 |
|
|
100 |
% |
$ |
28.23 |
|
$ |
5.13 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S.
Gulf of Mexico
Kerr-McGee
has been one of the pioneering exploration and production companies in the Gulf
of Mexico since 1947, when we drilled the first successful well out of the sight
of land. This tradition has continued with the pursuit of oil and gas farther
offshore and in deeper water, where the company has developed a competitive
advantage through the use of innovative and cost-effective technologies.
Kerr-McGee was the first company to utilize floating production spar technology
in the Gulf of Mexico in 1997 for its Neptune development. We continued to
advance this technology through utilization of improved truss spar designs for
our developments at the Nansen, Boomvang and Gunnison discoveries, which were
sanctioned for development in 2000 and 2001. During 2004, first production was
achieved at the Red Hawk development, where we used new cell spar technology,
which lowers the threshold for economic development of deepwater reservoirs. The
innovative design of the cell spar reduces the cost of construction and
simplifies installation compared to other spar designs. Also in 2004, Kerr-McGee
sanctioned both the Constitution discovery, where the company’s fourth truss
spar will be utilized, and the Independence Hub, a deep draft semi-submersible
platform at a water depth of 8,000 feet. The nonoperated Independence Hub is
being constructed by a consortium including Kerr-McGee and five other companies
and is designed to process production from six fields including Kerr-McGee’s
Merganser, San Jacinto and Vortex fields.
Our
merger with Westport led to increased production volumes and reserves in the
Gulf of Mexico. However, because reserves added with the merger were primarily
located in the U.S. onshore region, the weight of Gulf of Mexico proved reserves
in our portfolio declined from 35% at year-end 2003 to 27% at year-end 2004. In
2004, Gulf of Mexico production represented 38% of the company’s worldwide crude
oil and condensate production and 39% of its natural gas production, largely
unchanged from 2003. We expect that, in 2005, the Gulf of Mexico region will
represent 27% of the company’s total oil production and 39% of its natural gas
production.
Kerr-McGee
is one of the largest independent exploration and production companies operating
in the Gulf of Mexico, with leases covering over 4.5 million gross acres. In
2004, the company maintained its position as one of the largest independent
leaseholders in the deepwater Gulf of Mexico with approximately 530 deepwater
blocks (deepwater locations are those in depths of more than 1,000 feet). We
believe this extensive acreage holding provides a significant competitive
advantage in our effort to maintain and develop a high-quality exploration
prospect inventory.
Exploration
Efforts
The
Gulf of Mexico was again a focus of our exploration efforts in 2004. A total of
fourteen deepwater exploratory wells were drilled or were drilling at the close
of 2004. These wells included new field wildcats, satellites to existing
infrastructure and appraisal wells to discoveries. In addition to the deepwater
program, twelve exploratory wells were spud on the shelf of the Gulf of Mexico.
Discoveries during 2004 included Ticonderoga (Green Canyon 768), Dawson Deep
(Garden Banks 625), San Jacinto (DeSoto Canyon 618) and Nile (Viosca Knoll 869).
Nile has been completed and will commence production in early 2005. Ticonderoga
and San Jacinto have been sanctioned and design and equipment procurement are
under way. Dawson Deep is anticipated to be sanctioned in 2005. Our exploration
efforts on the Gulf of Mexico shelf were more active in 2004 compared to the
prior year, which is the result of a focus on deep gas potential in a mature
area, as well as properties entering the inventory through the Westport
acquisition. The Westport inventory exposes Kerr-McGee to new trends and
complements the existing portfolio.
To
further enhance the exploration program, we entered into a joint venture with
Stone Energy Corp. in the third quarter of 2004. This joint venture covers five
to seven deepwater prospects, as well as several prospects on the Gulf of Mexico
shelf. Drilling at the first of two deepwater wells in the joint venture package
was ongoing at the end of the year and reached target depth in early 2005. The
wells were declared unsuccessful in February 2005. Two additional exploration
wells are planned for 2005.
At the
close of the year, Kerr-McGee had contracted four deepwater drilling rigs for
all or part of 2005, to facilitate execution of this part of the exploration
program. Securing rig availability should allow the exploration pace to quicken
and be maintained throughout 2005.
Development
Activities
Our
development activity in the deepwater Gulf of Mexico also continued at a high
level during 2004 in terms of capital outlay, wells drilled and construction
activity. Gunnison well completion activity continued throughout the year,
gradually building the field’s production rates. Installation of a cell spar was
completed at Red Hawk and production began in July 2004. The Boomvang subsea
production loop was completed, resulting in first production from the East
Breaks 598 and 599 wells in the Boomvang field area.
Kerr-McGee
also sanctioned participation in a joint project to develop several gas fields
in the ultra deep waters (defined as greater than 8,000 feet) in the eastern
Gulf of Mexico. The Independence Hub development will consist of a host
processing and export facility to be located in Mississippi Canyon Block 920.
This facility will receive production from six fields in the area through subsea
tieback systems. We own an interest in three of these fields as follows:
Merganser, Atwater Valley block 37 (50% - operator), Vortex, Atwater Valley
block 261 (50%), and San Jacinto, Desoto Canyon block 618 (20%). The project is
expected to be completed by year-end 2006, with first production anticipated in
the second quarter of 2007. Kerr McGee’s anticipated net production is over 100
million cubic feet of gas
per day.
At the
company's Constitution development, significant progress was made in 2004 on the
truss spar construction. Development well drilling commenced in December 2004
and is expected to be
completed in the
second quarter of 2005. This Green Canyon (GC) block 679/680 discovery, which
was approved for development in January 2004, is operated by Kerr-McGee with a
100% working interest. In addition, Kerr-McGee finalized plans for subsea
tieback development of the Ticonderoga discovery (GC 768, 50% working interest)
to the Constitution truss spar. Production from Constitution and Ticonderoga is
expected to commence in the second quarter of 2006.
Deepwater
Gulf of Mexico
Nansen
field, East Breaks (EB) blocks 602 and 646 (50%): The
Nansen field was sanctioned for development in March 2000, and first production
was achieved in January 2002. Average 2004 gross production was 29,400 barrels
of oil per day and 147 million cubic feet of gas per day. The Nansen field is
developed with a truss spar in 3,700 feet of water and has nine dry-tree
producers and three subsea wells tied back to the spar from a subsea cluster.
Planned activity for 2005 includes the sidetracking of one subsea well and
recompletion of three dry tree wells.
Navajo
field, East Breaks block 690 area (50%): The
Navajo field cluster is located on EB 646, 689 and 690. The Navajo discovery
well, located in block 690, was drilled in September 2001. Following discovery,
the well was completed and tied back to the Nansen spar located approximately
five miles to the north. First production from Navajo was achieved in June 2002.
Two previously drilled exploratory wells were completed and began production
through the Navajo subsea system in 2003. A recompletion of one Navajo well is
planned for 2005. Gross production from Navajo, West Navajo and Northwest Navajo
wells averaged 17 million cubic feet of gas per day and 4,300 barrels of oil per
day in 2004.
Boomvang
field, East Breaks blocks 642, 643, 688 (30%), block 598 (50%) and block 599
(33%): The
Boomvang field was sanctioned for development in July 2000 and first production
was achieved in June 2002. The Boomvang field is developed with a truss spar in
3,450 feet of water and has five dry-tree producers and four subsea wells tied
back to the spar from two subsea clusters. Two successful exploratory wells
drilled on Kerr-McGee leases adjacent to the Boomvang field, EB 598 #1 and EB
599 #1, were tied back to the Boomvang spar during 2004. These two wells utilize
a new subsea pipeline and cluster system. First production from both wells was
achieved in October 2004. Average 2004 gross production from the Boomvang area
was 30,500 barrels of oil per day and 127 million cubic feet of gas per day.
Gunnison
field, Garden Banks block 668 area (50%): The
Gunnison field, sanctioned for development in October 2001, incorporates a truss
spar in 3,100 feet of water and has seven dry-tree wells and three subsea wells.
First production from Gunnison started in 2003 from the three subsea wells,
which produced approximately 3,600 barrels of oil per day and 125 million cubic
feet of natural gas per day. During 2004, a completion rig was installed on the
spar and completion operations began on the seven dry-tree wells. The final
completion had to be sidetracked by the spar completion rig, but was placed on
production in December 2004. Throughout 2004, oil rates were ramped up to a
maximum of approximately 18,000 barrels of oil per day as wells were completed,
and gas rates were maintained between 100 and 140 million cubic feet per day.
Average gross production from Gunnison in 2004 was approximately 11,500 barrels
of oil per day and 119 million cubic feet of gas per day.
Red
Hawk field, Garden Banks block 877 (50%):
Development of Red Hawk, a 2001 discovery, was sanctioned in July 2002,
utilizing the world’s first cell spar designed for developing smaller reservoirs
in deepwater basins. Located in approximately 5,300 feet of water, the field has
been developed using two subsea wells tied back to the cell spar. The two wells
were completed during 2003 prior to installation of the spar. In 2004, the cell
spar and production facilities were installed. The facilities were commissioned
and first production began in July 2004. By the start of August, gross
production had reached peak projected rates of 120 million cubic feet of gas per
day. At year-end 2004, the field was producing approximately 128 million cubic
feet of gas per day.
Neptune
field, Viosca Knoll block 826 (50%):
Production from the Neptune field began in March 1997 from the world's first
floating production spar. Presently, there are 11 dry-tree wells producing
through the facility at a water depth of 1,950 feet. Four subsea wells also
produced to the spar in 2004, and the Nile exploratory well was drilled and
completed in late 2004, with first production expected in 2005. Average 2004
gross production from Neptune was 10,800 barrels of oil per day and 33 million
cubic feet of gas per day. Additionally, platform upgrades are being completed
to accommodate Neptune’s first third-party tieback, the Swordfish development,
operated by Mariner. First production is planned for May 2005 and, along with
Kerr-McGee’s recent subsea tiebacks, is expected to increase gross Neptune gas
production to the expanded platform capacity of 100 million cubic feet per day.
Conger
field, Garden Banks block 215 (25%):
Average 2004 gross production from the Conger field was 28,000 barrels of oil
per day and 87 million cubic feet of gas per day. First production from
the Conger field began in December 2000 from the first of three subsea
wells. The three-well subsea development is the first multi-well,
15,000-psi subsea development and is located in approximately 1,500 feet of
water. One additional well, a sidetrack of the Garden Banks 215 No. 6
well, was completed in December 2003. The Garden Banks 215 No. 8 well is
anticipated to deplete its existing completion during 2005 and will be
recompleted into a new zone, which is expected to increase production from this
well.
Baldpate
field, Garden Banks block 260 (50%):
Average 2004 gross production from the Baldpate field, including the Penn State
subsea satellite wells, was 14,100 barrels of oil per day and 36 million cubic
feet of gas per day. The field is located in 1,690 feet of water and is
producing from an articulated compliant tower. A successful exploration
well was drilled and completed in late 2003 in Garden Banks 216 (Penn State) and
was tied back to the existing Penn State subsea system.
Pompano
field, Viosca Knoll block 989 area (25%):
Average 2004 gross production from the Pompano field was 15,000 barrels of oil
per day and 24 million cubic feet of gas per day. A platform rig was
installed on Pompano during 2004 for a multi-well workover / recompletion
program. Work on at least four wells is expected to be completed in the first
half of 2005.
Gulf
of Mexico Shelf
Production
commenced in 2004 from several Gulf of Mexico shelf discoveries. Three wells
were drilled at High Island 119 (42%), with initial gross production from two
wells at 30 million cubic feet of gas. The third High Island 119 discovery began
producing in January 2005. Three development wells and one exploratory well were
drilled in the second half of 2004 at South Timbalier 41 (40%) with initial
production of 15 million cubic feet of gas per day from the first well. First
production from the remaining three wells, along with continued drilling in the
field, is expected in 2005. In the fourth quarter of 2004, Garden Banks 208
(50%) began producing from a single subsea well at a gross rate of 15 million
cubic feet of gas per day and Eugene Island 29 (45%) began producing at a gross
rate of 5 million cubic feet of gas per day.
Development
drilling took place in two fields in 2004. Two successful wells drilled at Main
Pass 108 (75%) began producing at a gross rate of 15 million cubic feet of gas
per day and two wells drilled in Ship Shoal 223 (32% to 45%) began producing at
a gross rate of 5 million cubic feet of gas per day and 700 barrels of oil per
day.
U.S.
Onshore
In the
U.S. onshore exploration and production activities are segregated into two
divisions, Rocky Mountain and Southern. Rocky Mountain operations are
located in Colorado, North Dakota, Montana, Utah and Wyoming. Southern
operations are primarily focused in Texas, Louisiana, Oklahoma, New Mexico
and Kansas. In 2004, U.S. onshore production represented 51% of the company’s
worldwide gas production, 18% of its oil production and 50% of total year-end
proved reserves. The weight of U.S. onshore proved reserves in our worldwide
portfolio increased from 34% at the beginning of the year, largely as a result
of our merger with Westport. We expect that in 2005, this region will represent
approximately 55% of the company’s total natural gas production and 20% of its
oil production.
Rocky
Mountain
Wattenberg
field, Northeast Colorado (94%):
Kerr-McGee obtained an interest in the Wattenberg field area as the result of
the merger with HS Resources, Inc. in 2001. The Wattenberg gas field is located
in the Denver-Julesburg (DJ) basin in northeast Colorado. Our 2004 net
production from this field was 11,300 barrels of oil per day and 171 million
cubic feet of gas per day. During 2004, the company completed more than 300
development projects in the field, including deepenings, fracture stimulations,
recompletions and an aggressive infill drilling program. The drilling activities
in 2004 were focused on the Codell Niobrara formations, with approximately half
of the wells including additional depth to allow for future completion in the J
Sand. As part of the infill drilling program, 49 5th spot
wells (5th well
in 160 acres) were drilled in the field to recover reserves that are not being
drained with the current field spacing. Results from this program were economic
and additional locations have been scheduled for future drilling. Codell
refracture programs, as well as the operations to add the third fracture
stimulation to existing Codell producers, continue to supply significant
low-risk development opportunities.
In
support of the ongoing DJ basin exploitation program, the company continued to
successfully integrate the Wattenberg gathering system into its operating
activities. During 2004, one new compressor was purchased and installed.
Approximately 69,000 horsepower is currently being utilized to maintain system
pressures for over 1,700 miles of gathering pipeline. Operation and management
of the gathering system continues to provide improved reliability and reduced
wellhead pressures system-wide. Kerr-McGee now operates more than 3,300 wells in
the DJ basin, nearly 2,300 of which are connected to the Wattenberg gathering
system. Company-operated production represents about 70% of the total system
throughput of approximately 255 million cubic feet of natural gas per day, 30
million cubic feet of which is processed at the company’s Ft. Lupton
plant.
During
2004, we participated in sixteen exploratory wells in the Rocky Mountain area.
Evaluation continued in the northeastern Colorado Niobrara play with the
drilling of three additional wells, all of which were successful. The Niobrara
prospect acreage and the eight wells drilled during 2003 and 2004 were sold in
August 2004. Production was established at the Iron Horse, Marquis and Ocla Draw
prospects in the Wind River basin. Kerr-McGee is participating in a Coalbed
Methane (CBM) pilot in the Green River basin. In 2004, we drilled a second test
well in our Gold Coast block to evaluate CBM potential. We also are
participating in the delineation of a Frontier discovery in the Big Horn basin.
Exploration drilling and evaluation of our position in the NE Red Desert will
continue in 2005.
Greater
Natural Buttes field, Uinta County, Utah (82%):
Kerr-McGee obtained an interest in the Greater Natural Buttes field area in 2004
as the result of the the Westport merger. Kerr-McGee operates approximately 850
wells in the greater Natural Buttes field area and has interests in an
additional 430 nonoperated wells. The combined estimated net production rates
from this area at year-end 2004 were 500 barrels of oil per day and 117 million
cubic feet of gas per day. The 2004 drilling program was primarily focused on
exploitation of the Wasatch and Mesa Verde formations. During 2004, Kerr-McGee
participated in 128 wells in our ongoing, multi-year development
program.
In
support of the production operations in Natural Buttes, Kerr-McGee operates over
770 miles of gas gathering pipeline and 19 gas compressors, totaling 20,000
horsepower. The system grew by 6,000 horsepower in 2004. The system has the
capacity to deliver 230 million cubic feet of gas per day via multiple
interstate pipeline systems, giving us the ability to service multiple markets.
The gathering system will continue to grow in support of the field’s aggressive
development program, with at least 10 additional compressor installations
planned for 2005. Total gross production gathered at year-end 2004 was 195
million cubic feet of gas per day.
Moxa
Arch field, Southwest Wyoming (37%):
Kerr-McGee obtained an interest in the Moxa Arch field area in 2004 as the
result of the Westport merger. We now operate approximately 200 wells in the
Moxa Arch field and have interests in 137 additional nonoperated wells. The
combined estimated net production rates from this area at year-end 2004 were 300
barrels of oil per day and 27 million cubic feet of gas per day. The development
program includes completions in both the Frontier and Dakota formations. During
2004, Kerr-McGee participated in 28 wells, including two wells that had initial
production rates of 5 million cubic feet of gas per day in the Dakota formation.
Development drilling is expected to continue in 2005.
Southern
The
Southern division of our U.S. onshore operations had an active drilling program
in 2004. We participated in 247 newly spud wells, of which 221 were development
wells and 26 were exploratory wells. In 2004, we drilled 220 successful wells,
and 13 wells were drilling at year-end, of which two are exploratory wells. The
exploration program had a 77% success rate with twenty discoveries resulting in
2004, many of which have development follow-on potential.
Gulf
Coast area: In the
Gulf Coast area, a total of 41 wells were spud in 2004. The company plans to
continue with an active drilling program in 2005, drilling over 50 wells in the
Gulf Coast area. Kerr-McGee’s two primary Gulf Coast areas of development are
Chambers County, Texas, and Liberty County, Texas.
Chambers
County, Texas - In
Chambers
County, five of six development wells drilled in 2004 were successful.
Our
share of 2004 production averaged 2,400 barrels of oil equivalent per day from
Chambers County. We plan to drill over 10 wells in this area during
2005.
Liberty
County, Texas - In
2004, Kerr-McGee expanded its Liberty County property base by drilling five
development wells, all of which were successful, and 13 exploratory wells, 12 of
which were successful. The company’s net production rate at the end of 2004 was
approximately 7,200 barrels of oil equivalent per day. We expect to drill over
10 wells in Liberty County in 2005.
South
Texas area: In the
South Texas area, a total of 56 wells were spud in 2004, including eight Wilcox,
21 Frio/Vicksburg, and 17 Lobo formation wells. Kerr-McGee plans to increase the
drilling activity in 2005 by drilling in excess of 60 wells. Two areas of focus
are:
Starr
and Hidalgo counties, Texas -
Kerr-McGee had an active drilling program in Starr County during 2004. Eighteen
wells were spud, of which 17 resulted in new production. Average net production
in 2004 from Starr and Hidalgo counties was 9,900 barrels of oil equivalent per
day.
JC
Martin field, Texas - The
JC Martin field in Zapata County, Texas, produces from the Lobo formation at
depths ranging from 8,500 to 10,000 feet. In 2004, we spud 11 development
wells in the JC Martin field, 10 successful and one still drilling. This field
produced an average of 2,300 net barrels of oil equivalent per day in
2004.
Mid-Continent/Permian
area: In the
Mid-Continent/Permian area, Kerr-McGee participated in 150 newly spud wells
during 2004. At year-end, 122 of these new wells were producing, six were
drilling and 19 were in the completion phase. This area covers production in New
Mexico, west Texas, northern Louisiana, Oklahoma and Kansas. Two key locations
within the Mid-Continent/Permian area for the company are North Louisiana and
Indian Basin, New Mexico.
North
Louisiana -
The
company owns an interest in the Elm Grove field and in the North Louisiana Field
Complex, which is comprised of four adjacent fields. In 2004, Kerr-McGee
maintained an aggressive development drilling program in the area, where 87
wells were drilled, 85 of which were successful, with two drilling at year-end.
The company’s current net production for this area is approximately 5,000
barrels of oil equivalent per day. Kerr-McGee expects to drill over 70 wells in
this area in 2005.
Indian
Basin, New Mexico - This
shallow decline area offers steady production to the Kerr-McGee portfolio. Four
wells were drilled and brought online in 2004. Net production from Indian Basin
averaged 2,300 barrels of oil equivalent per day in 2004.
North
Sea
Kerr-McGee
has been active in the North Sea area since 1976. As of December 31, 2004,
Kerr-McGee had interests in 20 producing fields in the United Kingdom sector. In
2004, North Sea production represented 39% of the company’s worldwide crude oil
and condensate production and 9% of its gas production. The North Sea area
represents about 20% of Kerr-McGee's total worldwide proved reserves. In 2004,
the weight of the North Sea production and proved reserves in our worldwide
portfolio declined due to our merger with Westport, which increased our reserve
base in the U.S. We expect that in 2005 approximately 40% of the company’s total
oil production and 6% of gas production will come from the North Sea
area.
During
2004, the company launched a six-well North Sea exploration and appraisal
program with the drilling of five operated wells and one nonoperated well. Of
these six wells, four wells were dry and two wells were successful. One of these
successful wells was the Dumbarton field appraisal well 15/20b-15, completed in
November, which proved the southern area of the field. The Dumbarton field,
Block 15/20, was acquired as part of the North Sea fallow block program. The
field is currently under evaluation for development options either as a subsea
tieback to existing nonoperated infrastructure or as a stand alone
facility.
Business
development initiatives during 2004 to strengthen the North Sea core area
included acquiring 50% interest in license 29/20a and 11% in 30/2a shallow. In
addition, a fallow block agreement was reached resulting in the acquisition of
66% interest and operatorship of block 22/25a, 50% interest and operatorship of
blocks 23/26a (South), 30/1a and 30/1e, and 65% nonoperated interest in block
22/15. We also acquired 100% interest in block 16/21d and equalized our interest
in blocks 9/15b and 9/15a (both are now at 86.32%). Certain of these acquired
blocks contain known hydrocarbon discoveries, which the company believes may
have future appraisal or development potential.
The
following is a summary of the company’s five key developments in the North Sea
area, with identification of Kerr-McGee’s working interest. These developments
contributed approximately 77% of total net North Sea production during 2004.
Gryphon
area, blocks 9/18a, 9/18b, 9/19 and 9/23a (Maclure field 33.3%, Gryphon field
86.5%, South Gryphon field 89.9% and Tullich field
100%):
Average 2004 gross production from the Gryphon area was 29,200 barrels of oil
per day and 10.7 million cubic feet of gas per day. The Maclure and Tullich
subsea satellites began production in August 2002. In 2003, we acquired an
additional 25% interest in the Gryphon area. This area is produced into a
floating production, storage and offloading (FPSO) vessel, with oil exported via
shuttle tanker. Gas is exported to the Leadon facility for fuel usage and/or
sold on the spot market via the St. Fergus terminal.
Janice
area, block 30/17a (75.3%):
Average 2004 gross production from the Janice field was 11,400 barrels of oil
per day and 1.2 million cubic feet of gas per day. During 2004, production began
from the James field, part of the Janice area. Kerr-McGee operates James and
Janice with a 75.3% interest. Oil from James is produced from a single well as a
subsea tieback to the Janice 'A' floating production facility. First oil
production from James occurred in November 2004 with sustained flow rates of
approximately 8,000 barrels of oil equivalent per day.
Leadon
field, block 9/14a and 9/14b (100%):
Average 2004 gross production from the Leadon field was 7,900 barrels of oil per
day. The Leadon field is being produced into an FPSO vessel, and the oil is
exported via shuttle tanker.
Harding
field, block 9/23b (30%):
Average 2004 gross production from the Harding field was 38,600 barrels of oil
per day. The Harding field provides Kerr-McGee with additional infrastructure in
the strategically important quadrant 9 area of the North Sea. Within the same
quadrant, Kerr-McGee also has interests in Gryphon, Leadon, Buckland, Skene,
Maclure, and Tullich.
Skene
field, block 9/19 (33.3%): The
Skene field began producing in December 2001. Average 2004 gross field
production was 106 million cubic feet of gas per day and 5,100 barrels of oil
per day. The Skene field is being produced through a subsea tieback to the Beryl
Alpha platform. The oil is exported via shuttle tanker, while the gas is
exported via pipeline to the St. Fergus terminal.
China
During
2004, China’s Bohai Bay became a core operating area for Kerr-McGee, with a
total of eight discoveries made since the company first became involved in the
area. In 2004, production in China represented 3% of the company’s worldwide oil
and gas production. We expect this area will contribute over 10% of the
company’s total 2005 oil production. In early 2005, we entered into a production
sharing contract with China National Offshore Oil Corp. (CNOOC) for block 43/11,
which covers 2.4 million acres in the deepwater South China Sea. We hold a 100%
foreign contractor’s interest in the first phase of the exploration period.
CNOOC has the right to participate with up to a 51% interest if Kerr-McGee
enters into the development phase.
Bohai
Bay block 04/36 (81.8% working interest in exploration and 40.09% in development
and production phases):
Kerr-McGee commenced first production from the CFD 11-1 and 11-2 oil fields in
July 2004. Two platform topsides were installed and the FPSO was built in
China’s port city of Dalian and then mobilized to the field in May 2004.
Development drilling continued throughout the year at the CFD 11-1 field, and
the development drilling program was completed at the 11-2 field. Thirty-six
wells were completed and placed on either production or injection by the end of
2004. Gross production for 2004 was 15,100 barrels of oil equivalent per day
(annualized), with year-end rates at 41,000 barrels of oil equivalent per day.
Oil in
Place (OIP) reports for the CFD 11-3/11-5 fields were approved by the Chinese
government in June 2004. CNOOC approved the Overall Development Plan for these
fields in March 2005. Government approval is expected in the second quarter of
2005. The development plan centers on a tieback to the CFD 11-1 and 11-2
facilities with full processing of the fluids at the FPSO. Export will be
commingled with similar quality crude from the CFD 11-1 and 11-2 fields. The
development plan is based on four wells initially being drilled. First
production is anticipated in the fourth quarter of 2005.
The CFD
11-1N-1 exploration well was drilled in 2004 to the north of the CFD 11-1
development area, but was declared unsuccessful.
Bohai
Bay block 05/36 (50% working interest in exploration
phase): Two
appraisal wells were successfully drilled in the CFD 12-1 and 12-1S fields
during 2003. The OIP reports for the CFD 12-1 and 12-1S fields in block 05/36,
along with CFD 11-6 field in block 04/36, were approved in December 2004. The
development plan for these fields is in the final stages of the approval process
with CNOOC and new prospects for block 05/36 are being evaluated for drilling in
2005. In addition, CNOOC has approved a one-year extension which would provide
for a new permit expiration date of February 28, 2006, subject to government
approval. There will be a one-well obligation resulting from this extension and
Shahejie play leads are being developed in preparation for this extension.
Bohai
Bay block 09/18 (100% working interest in exploration
phase): Two
exploration commitment wells were drilled in this area in 2004, the CFD 14-5-1
and CFD 23-3-1. CFD 14-5-1 was an oil discovery in Eocene Shahejie sands. An
appraisal program for the area is planned for 2005. The CFD 23-3-1 was declared
unsuccessful. CNOOC has approved a one-year extension for the exploration phase,
subject to government approval, whereby all 550,000 acres will be retained until
the next election point on November 1, 2005.
Bohai
Bay block 09/06 (100% working interest in exploration
phase): The
company signed an exploration contract in August 2003 for this 440,000-acre
block in Bohai Bay, adjacent to the other concessions operated by Kerr-McGee.
Since the 2004 CFD 14-5-1 discovery well was in the deep Shahejie formation, the
appraisal will extend into block 09/06. Drilling will occur in 2005. The company
purchased 3-D seismic data to help define prospectivity of the
area.
Alaska
Kerr-McGee
signed a participation agreement with Armstrong Oil and Gas (Armstrong) on
December 24, 2003, to jointly explore areas of the prolific Alaska North Slope.
Kerr-McGee acquired a 70% working interest in and operates nine leases totaling
approximately 18,000 acres off the Alaska coast, northwest of Prudhoe Bay. The
agreement includes the right to acquire an interest in 14 additional leases in
the area, totaling 52,000 acres. In the October 2004 State of Alaska lease sale,
Kerr-McGee and Armstrong were high bidders on four adjacent tracks with 5,120
available acres. In 2004, the company drilled a successful exploration and
appraisal well on the NW Milne Point prospect (Nikaitchuq). An appraisal and
testing program of the Nikaitchuq discovery is currently under way and two
additional exploration wells are drilling.
Other
International
Australia
WA
34-R (Formerly WA 278P) (39%): In
2004, a retention lease was granted by the Australian government for the areas
around Kerr-McGee's Prometheus and Rubicon wells. These wells, drilled in 2000,
successfully encountered natural gas but were considered noncommercial. We sold
our interest in October 2004 and have no further obligations.
WA
301, 302, 303, 304 and 305 (50%):
Kerr-McGee has an interest in 6.4 million acres in the deepwater Browse basin.
The first exploratory well, Maginnis, was drilled in early 2003 and was
unsuccessful. Kerr-McGee has entered into phase two of exploration. Geologic
studies are planned in 2005 for blocks 303, 304 and 305. We have withdrawn from
blocks 301 and 302 and have no further interest in the area.
WA
337 (100%) and WA 339 (50%): In
early 2003, Kerr-McGee acquired an interest in 2.3 million acres in the
deepwater Perth basin. Seismic data was acquired in late 2003, and processing is
now complete. The remaining obligation for these blocks includes geologic
studies, which are planned for 2005.
EPP
33 (100%): In
late 2003, Kerr-McGee was awarded an interest in 1.3 million acres in the
deepwater Otway basin. A new 2-D seismic survey over the block was acquired in
the fourth quarter of 2004. Processing of the seismic data is currently under
way.
Bahamas
On June
25, 2003, Kerr-McGee signed an exploration contract (100%) on 6.5 million acres
in northern Bahamian waters, 90 miles east of the Florida coast. Water depths
range from 650 feet to 7,000 feet. Kerr-McGee completed a speculative seismic
acquisition program in 2004. Activity planned for 2005 includes seismic
processing and interpretation.
Benin
Block
4 (70%):
Kerr-McGee owns a 70% working interest in 2.5 million acres offshore Benin.
Water depths on this block range from 300 feet to 10,000 feet. A two-well
drilling program was initiated in 2002, and both wells found noncommercial
amounts of hydrocarbons. In late 2002, Kerr-McGee and Petronas Carigali Overseas
Sdn Bhd. entered into a partnership on the block. The joint venture entered the
next three-year phase of exploration in August 2003. Acquisition of additional
2-D seismic data was completed in 2003 to evaluate areas not covered by the
existing 3-D seismic data. Kerr-McGee is renegotiating a farmout agreement to
reduce its interest in the block to 40%, pending government approval. The
company has an obligation to drill one well during the current phase of
exploration.
Brazil
BM-ES-9
(50%): This
offshore block was acquired in 2001 and extends over 535,000 acres in the
Espirito Santo basin in water depths ranging from 4,400 feet to 9,600 feet.
During 2002, 3-D seismic data was acquired. An exploratory well at the Tartaruga
Verde prospect was drilled in 2004 and was unsuccessful. The company has elected
to withdraw from this block and has no further obligations.
BM-C-7
(33 1/3%): In
December 2003, Kerr-McGee acquired an interest in 161,000 acres in the Campos
basin. Water depth on this block ranges from 300 to 400 feet. In 2004,
Kerr-McGee participated in an exploratory well at the Dragon prospect. The well
encountered hydrocarbons and oil samples were taken. Kerr-McGee also drilled one
vertical appraisal well in late 2004, which was unsuccessful. Additional
appraisal drilling and a potential flow test are scheduled for 2005. EnCanBrasil
operates the block with 66 2/3% interest.
BM-C-32
(33%), BM-C-30 (25%), BM-C-29 (100%), BM-ES-M-24 (30%), BM-ES-25
(40%): In
November 2004, Kerr-McGee acquired an interest in seven blocks, which have since
been redesignated as five permit areas located offshore in the prolific Campos
and Espírito Santo basins. The blocks are in shallow to deep water (water depths
of 200 to 6,600 feet). In the Campos Basin, we operate C-M-101BM-C-30 and
C-M-202BM-C29. In the Espirito Santo basin, Devon Energy Corporation operates
block C-M-61BM-C-32 and Petrobras operates blocks BM-ES-M-24 and BM-ES-25. To
comply with governmental requirements, we expect to increase our interest in
C-M-101BM-C-30 to 30%. Work obligations for the contract area include the
acquisition of 3-D seismic, as well as an eight-well drilling commitment over a
four-year period.
Morocco
Cap
Draa block (11.25%):
Kerr-McGee and partners had an exploration contract covering approximately 3
million acres along the deepwater shelf edge offshore Morocco, in water depths
ranging from 650 feet to 6,500 feet. A 3-D seismic acquisition was completed in
2002. In February 2004, the company executed a farm-out agreement with Shell Oil
Company, reducing its interest in this block to 11.25%. In mid-2004, Kerr-McGee
participated in the drilling of one exploratory well which was unsuccessful. We
have withdrawn from this block and have no further obligations.
Boujdour
block (50%): In
October 2001, Kerr-McGee acquired a reconnaissance permit covering approximately
27 million acres offshore Morocco from the shoreline to a water depth of more
than 10,000 feet. A reconnaissance permit allows Kerr-McGee to perform seismic
and related activities for evaluation purposes. In early 2003, we acquired a
large 2-D seismic grid. A new seismic and drop core survey was acquired in 2004
and evaluation of the data is currently under way. In 2004, Kerr-McGee, Kosmos
Energy Morocco HC and Pioneer Natural Resources Morocco Limited entered into a
partnership on the block. Kerr-McGee is involved in discussions with the
Moroccan government on future actions.
Gabon
In the
Olonga Marin block, Kerr-McGee and partners conducted seismic operations in
2003. The company relinquished its acreage at the end of the exploration period
in the first quarter of 2004.
Nova
Scotia, Canada
EL2383,
EL2386, EL2393 and EL2396 (50%):
Kerr-McGee was operator of four deepwater blocks covering approximately 1.5
million acres offshore Nova Scotia, Canada, in water depths ranging from 500
feet to 9,200 feet. The agreements expired in 2004.
EL2398
(66 2/3%), EL2399 (100%) and EL2404 (50%): These
Kerr-McGee operated blocks, covering more than 1.5 million acres, are in water
depths ranging from 350 feet to 10,000 feet. A regional 2-D seismic program was
interpreted in 2001, and additional 2-D seismic data was acquired in 2003. Norsk
Hydro has taken a working interest in EL2404 and EL2398 and is providing
technical evaluation.
Yemen
Block
50 (47.5%):
Kerr-McGee relinquished its interest in block 50 in April 2004.
CHEMICAL
OPERATIONS
Kerr-McGee
chemical operations consist of two segments (pigment and other chemical
products) that produce and market inorganic industrial chemicals and heavy
minerals through its affiliates, Kerr-McGee Chemical LLC, KMCC Western
Australia Pty. Ltd., Kerr-McGee Pigments GmbH, Kerr-McGee Pigments International
GmbH, Kerr-McGee Pigments Ltd., Kerr-McGee Pigments (Holland) B.V. and
Kerr-McGee Pigments (Savannah) Inc. Many of the pigment products are
manufactured using proprietary chloride technology developed by the company.
Industrial chemicals include titanium dioxide, synthetic rutile, manganese
dioxide, boron and sodium chlorate. Heavy minerals produced are ilmenite,
natural rutile, leucoxene and zircon. Additionally, Kerr-McGee owns a 50%
interest in a joint venture that produces lithium-metal-polymer (LMP)
batteries. As discussed under Recent Developments above, Kerr-McGee is
pursuing alternatives for the separation of its chemical business.
Exit
Activities
In
2004, the company shut down its titanium dioxide pigment sulfate production at
its Savannah, Georgia, facility and recognized a pretax charge of $105 million
for costs associated with the shutdown. Demand and prices for sulfate anatase
pigments, particularly in the paper market, had declined in North America
consistently during the past several years. The decreasing volumes, along with
unanticipated environmental and infrastructure issues discovered after
Kerr-McGee acquired the facility in 2000, created unacceptable financial returns
for the facility and contributed to the decision. The company also ended
production at its Savannah gypsum plant that used by-product from the sulfate
process to manufacture gypsum. The Savannah facility’s work force of 410 was
reduced by approximately 100 positions. The company expects this decision to
result in an improvement in segment operating profit of approximately $15
million annually.
On
December 16, 2002, the company announced plans to exit the forest products
business due to the strategic focus on the growth of the core businesses, oil
and gas exploration and production and the production and marketing of titanium
dioxide pigment. Four of the company’s five wood-treatment facilities were
closed during 2003. The fifth plant, which was a leased facility, ceased all
significant operations by the end of 2004 and the assets were sold in early
2005. Results of operations for the forest products business are reflected in
the Consolidated Statement of Operations in income (loss) from discontinued
operations for all periods presented.
Titanium
Dioxide Pigment
The
company’s primary chemical product is titanium dioxide pigment (TiO2), a
white pigment used in a wide range of products, including paint, coatings,
plastics, paper and specialty applications. TiO2 is
used in these products for its unique ability to impart whiteness, brightness
and opacity.
Titanium
dioxide pigment is produced in two crystalline forms - rutile and anatase. The
rutile form has a higher refractive index than anatase titanium dioxide,
providing better opacity and tinting strength. Rutile titanium dioxide products
also provide a higher level of durability (resistance to weathering). In
general, the rutile form of titanium dioxide is preferred for use in paint,
coatings, plastics and inks. Anatase titanium dioxide is less abrasive than
rutile and is preferred for use in fibers, rubber, ceramics and some paper
applications.
Titanium
dioxide is produced using one of two different technologies, the chloride
process and the sulfate process, both of which are used by Kerr-McGee. Because
of market considerations, chloride-process capacity has increased to a
substantially higher level than sulfate-process capacity during the past 20
years. The chloride process currently makes up about 60% of total industry
capacity and accounts for approximately 83% of the company’s gross production
capacity.
The
company produces TiO2
pigment at five production facilities. Two are located in the United States, the
others are in Australia, Germany and the Netherlands. The following table
outlines the company’s production capacity by location and process.
TiO2
Capacity
As of
January 1, 2005
(Gross
tonnes per year)
|
Facility |
|
Capacity |
|
Process |
|
Hamilton,
Mississippi |
|
|
225,000 |
|
|
Chloride |
|
Savannah,
Georgia |
|
|
110,000 |
|
|
Chloride |
|
Kwinana,
Western Australia (1) |
|
|
110,000 |
|
|
Chloride |
|
Botlek,
Netherlands |
|
|
72,000 |
|
|
Chloride |
|
|
Uerdingen,
Germany |
|
|
107,000 |
|
|
Sulfate |
|
|
Total |
|
|
624,000 |
|
|
|
|
(1) The
Kwinana facility is part of the Tiwest Joint Venture, in which the company owns
a 50% undivided interest.
The
company owns a 50% undivided interest in a joint venture that operates an
integrated TiO2
project in Western Australia (the Tiwest Joint Venture). The venture consists of
a heavy-minerals mine, a minerals separation facility, a synthetic rutile plant
and a titanium dioxide plant.
Heavy
minerals are mined from 8,513 hectares (21,027 acres) leased by the Tiwest Joint
Venture. The company’s 50% interest in the properties’ remaining in-place proven
and probable reserves is 6 million tonnes of heavy minerals contained in 214
million tonnes of sand averaging 2.8% heavy minerals. The valuable heavy
minerals are composed of 61% ilmenite, 4.5% natural rutile, 3.4% leucoxene and
10% zircon, with the remaining 21.1% of heavy minerals having no significant
value.
Heavy-mineral
concentrate from the mine is processed at a 750,000 tonne-per-year dry
separation plant. Some of the recovered ilmenite is upgraded at a nearby
synthetic rutile facility, which has a capacity of 225,000 tonnes per year.
Synthetic rutile is a high-grade titanium dioxide feedstock. The Tiwest Joint
Venture provides synthetic rutile feedstock to its 110,000 tonne-per-year
titanium dioxide plant located at Kwinana, Western Australia. Production of
ilmenite, synthetic rutile, natural rutile and leucoxene in excess of the Tiwest
Joint Venture’s requirements is sold to third parties, as well as to Kerr-McGee
as part of its feedstock requirement for TiO2
manufacturing under a long-term agreement executed in September
2000.
Information
regarding the company’s 50% interest in heavy-mineral reserves, production and
average prices for the three years ended December 31, 2004, is presented in the
following table. Mineral reserves in this table represent the estimated
quantities of proven and probable ore that, under presently anticipated
conditions, may be profitably recovered and processed for the extraction of
their mineral content. Future production of these resources depends on many
factors, including market conditions and government regulations.
Heavy-Mineral
Reserves, Production and Prices
|
(Thousands
of tonnes) |
|
2004 |
|
2003 |
|
2002 |
|
Proven
and probable reserves |
|
|
5,570 |
|
|
5,970 |
|
|
5,700 |
|
Production |
|
|
302 |
|
|
294 |
|
|
289 |
|
Average
market price (per tonne) |
|
$ |
161 |
|
$ |
152 |
|
$ |
150 |
|
Titanium-bearing
ores used for the production of TiO2
include ilmenite, natural rutile, synthetic rutile, titanium-bearing slag and
leucoxene. These products are mined and processed in many parts of the world. In
addition to ores purchased from the Tiwest Joint Venture, the company obtains
ores for its TiO2
business
from a variety of suppliers in the United States, Australia, Canada, South
Africa, Norway, India and Ukraine. Ores are generally purchased under multi-year
agreements.
The
global market in which the company’s titanium dioxide business operates is
highly competitive. The company actively markets its TiO2
utilizing primarily direct sales but also through a network of agents and
distributors. In general, products produced in a given market region will be
sold there to minimize logistical costs. However, the company actively exports
products, as required, from its facilities in the United States, Europe and
Australia to other market regions.
Titanium
dioxide applications are technically demanding, and the company utilizes a
strong technical sales and services organization to carry out its marketing
efforts. Technical sales and service laboratories are strategically located in
major market areas, including the United States, Europe and the Asia-Pacific
region. The company’s products compete on the basis of price and product
quality, as well as technical and customer service.
Other
Chemical Products
The
other segment within the chemical operations consisted of the company's
electrolytic operations and forest products business. As discussed above,
the company sold its remaining assets of the forest products business in
January 2005.
Electrolytic
Products: Plants
at the company’s Hamilton, Mississippi, complex include a 135,000 tonne-per-year
sodium chlorate facility. Sodium chlorate is used in the environmentally
preferred chlorine dioxide process for bleaching pulp. The conversion by the
pulp and paper industry to chlorine dioxide technology from chlorine is
essentially complete. Over 95% of sodium chlorate is consumed by the pulp and
paper industry. Sodium chlorate demand in the United States is expected to
increase approximately 2% to 3% per year in the near term as the pulp and paper
industry recovers.
The
company operates facilities at Henderson, Nevada, producing electrolytic
manganese dioxide (EMD) and boron trichloride. Annual production capacity is
29,500 tonnes for EMD and 340,000 kilograms for boron trichloride. Boron
trichloride is used in the production of pharmaceuticals and in the manufacture
of semiconductors. EMD is a major component of alkaline batteries. The company’s
share of the North American EMD market is approximately one-third. Demand is
being driven by the need for alkaline batteries for portable electronic devices.
In July
2003, the company filed an anti-dumping action against low-priced EMD illegally
imported into the U.S. and temporarily idled the Henderson, Nevada, EMD
manufacturing facility due to the impact of these imports on market conditions.
Partly as a result of the anti-dumping petition, demand for U.S. EMD products
increased and the plant resumed operations in December 2003. While the company
withdrew the anti-dumping petition in February 2004, we are continuing to
monitor market conditions.
As part
of the company’s strategic decision to focus on the titanium dioxide pigment
business, the company continues to investigate divestiture options for the
electrolytic business.
Forest
Products: The
principal product of the forest products business was treated railroad
crossties. Other products included railroad crossing materials, bridge timbers
and utility poles. As previously discussed, the company ceased significant
operations at its remaining wood-treatment plant in December 2004.
Stored
Power
The
company owns a 50% interest in Avestor, a joint venture formed in 2001 to
produce and commercialize a solid-state LMP battery. Compared with
traditional lead-acid batteries, Avestor’s no-maintenance battery offers
superior performance at one-third the size, one-fifth the weight and two to four
times the life. The batteries also provide an environmentally preferred
alternative since they contain no acid or liquid that may spill or leak. The
Avestor joint venture began battery sales in late 2003 from its plant near
Montreal, Canada, and started increasing production and sales rates in
2004. Initial battery sales and customer feedback indicate strong demand in
the North American telecommunications industry, the initial target market. The
European telecommunications market will be the most likely target in 2006.
Battery quality and performance are being carefully monitored and evaluated as
production rates increase. Development of AVESTOR batteries for industrial and
electric utility markets is currently under way, with field trials planned in
2006. With market demand growing, Avestor expects to achieve a breakeven
operating cash position in 2006 and anticipates sales matching plant
capacity in 2009.
OTHER
Research
and Development
The
company’s Technical Center in Oklahoma City performs research and development in
support of existing businesses and for the development of new and improved
products and processes. The primary focus of the company’s research and
development efforts is on the titanium dioxide business. A separate dedicated
group at the Technical Center performs research and development in support of
the company’s battery materials business.
Employees
On
December 31, 2004, the company and its affiliates had 4,084 employees.
Approximately 888, or 22%, of these employees were represented by chemical
industry collective bargaining agreements in the United States and
Europe.
Competitive
Conditions
The oil
and gas exploration and production industry is highly competitive, and
competition exists from the initial process of bidding for leases to the sale of
crude oil and natural gas. Competitive factors include the ability to find,
develop and produce crude oil and natural gas efficiently, as well as the
development of successful marketing strategies. Many of the company's
competitors, including integrated multinational oil and gas companies, have
access to substantially greater financial resources, facilities and staffs than
Kerr-McGee.
The
titanium dioxide pigment business is highly competitive and some of our
competitors have greater financial resources, staffs and facilities. The number
of competitors in the industry has declined due to recent consolidations, and
this trend is expected to continue. Our competitors' resources may give them
various advantages when responding to market conditions. Significant
consolidation among the consumers of titanium dioxide has also taken place
during the past five years and is expected to continue. Worldwide, Kerr-McGee is
one of only five producers that own proprietary chloride-process technology to
produce titanium dioxide pigment. Cost efficiency and product quality as well as
technical and customer service are key competitive factors in the titanium
dioxide business.
It is
not possible to predict the effect of future competition on Kerr-McGee's
operating and financial results.
GOVERNMENT
REGULATIONS AND ENVIRONMENTAL MATTERS
General
The
company’s affiliates are subject to extensive regulation by federal, state,
local and foreign governments. The production and sale of crude oil and natural
gas are subject to special taxation by federal, state, local and foreign
authorities and regulation with respect to allowable rates of production,
exploration and production operations, calculations and disbursements of royalty
payments, and environmental matters. Additionally, governmental authorities
regulate the generation and treatment of waste and air emissions at the
operations and facilities of the company’s affiliates. At certain operations,
the company’s affiliates also comply with certain worldwide, voluntary standards
such as ISO 9002 for quality management and ISO 14001 for environmental
management, which are standards developed by the International Organization for
Standardization, a nongovernmental organization that promotes the development of
standards and serves as an external oversight for quality and environmental
issues.
Environmental
Matters
Federal,
state and local laws and regulations relating to environmental protection affect
almost all company operations. Under these laws, the company’s affiliates are or
may be required to obtain or maintain permits and/or licenses in connection with
their operations. In addition, these laws require the company’s affiliates to
remove or mitigate the effects on the environment of the disposal or release of
certain chemical, petroleum, low-level radioactive and other substances at
various sites. Operation of pollution-control equipment usually entails
additional expense. Some expenditures to reduce the occurrence of releases into
the environment may result in increased efficiency; however, most of these
expenditures produce no significant increase in production capacity, efficiency
or revenue.
During
2004, direct capital and operating expenditures related to environmental
protection and cleanup of operating sites totaled $32 million. Additional
expenditures totaling $99 million were charged against reserves for
environmental remediation and restoration. While it is difficult to estimate the
total direct and indirect costs to the company of government environmental
regulations, the company presently estimates that in 2005 it will incur $11
million in direct capital expenditures, $11 million in operating expenditures
and $96 million in expenditures charged to reserves. Additionally, the company
estimates that in 2006 it will incur $6 million in direct capital expenditures,
$11 million in operating expenditures and $64 million in expenditures charged to
reserves.
The
company and its affiliates are parties to a number of legal and administrative
proceedings involving environmental matters and/or other matters pending in
various courts or agencies. These include proceedings associated with businesses
and facilities currently or previously owned, operated or used by the company’s
affiliates and/or their predecessors, and include claims for personal injuries,
property damages, breach of contract, injury to the environment, including
natural resource damages, and non-compliance with permits. The current and
former operations of the company’s affiliates also involve management of
regulated materials and are subject to various environmental laws and
regulations. These laws and regulations obligate the company’s affiliates to
clean up various sites at which petroleum and other hydrocarbons, chemicals,
low-level radioactive substances and/or other materials have been contained,
disposed of or released. Some of these sites have been designated Superfund
sites by the U.S. Environmental Protection Agency (EPA) pursuant to the
Comprehensive Environmental Response, Compensation, and Liability Act of 1980
(CERCLA) and are listed on the National Priority List (NPL).
The
company provides for costs related to environmental contingencies when a loss is
probable and the amount is reasonably estimable. It is not possible for the
company to reliably estimate the amount and timing of all future expenditures
related to environmental matters because, among other reasons:
| · |
some
sites are in the early stages of investigation, and other sites may be
identified in the future; |
| · |
remediation
activities vary significantly in duration, scope and cost from site to
site depending on the mix of unique site characteristics, applicable
technologies and regulatory agencies
involved; |
| · |
cleanup
requirements are difficult to predict at sites where remedial
investigations have not been completed or final decisions have not been
made regarding cleanup requirements, technologies or other factors that
bear on cleanup costs; |
| · |
environmental
laws frequently impose joint and several liability on all potentially
responsible parties, and it can be difficult to determine the number and
financial condition of other potentially responsible parties and their
respective shares of responsibility for cleanup costs;
|
| · |
environmental
laws and regulations, as well as enforcement policies, are continually
changing, and the outcome of court proceedings and discussions with
regulatory agencies are inherently
uncertain; |
| · |
unanticipated
construction problems and weather conditions can hinder the completion of
environmental remediation; |
| · |
the
inability to implement a planned engineering design or use planned
technologies and excavation methods may require revisions to the design of
remediation measures, which delay remediation and increase its costs;
and |
| · |
the
identification of additional areas or volumes of contamination and changes
in costs of labor, equipment and technology generate corresponding changes
in environmental remediation costs. |
The
company believes that currently it has reserved adequately for the reasonably
estimable costs of contingencies. However, additions to the reserves may be
required as additional information is obtained that enables the company to
better estimate its liabilities, including any liabilities at sites now under
review. The company cannot reliably estimate the amount of future additions to
the reserves at this time. Additionally, there may be other sites where the
company has potential liability for environmental-related matters but for which
the company does not have sufficient information to determine that the liability
is probable and/or reasonably estimable. We have not established reserves for
such sites.
For
additional discussion of environmental matters, see Legal Proceedings included
in Item 3, Environmental
Matters
section of Management’s Discussion and Analysis of Financial Condition and
Results of Operations included in Item 7, and Note 19 to the Consolidated
Financial Statements in Item 8 of this annual report on Form 10-K.
RISK
FACTORS
In
addition to the risks identified in Management’s Discussion and Analysis
included in Item 7 of this annual report on Form 10-K, investors should consider
carefully the following risks.
Volatile
product prices and markets could adversely affect results of operations and cash
flows of the company.
The
company's results of operations and cash flows are highly dependent upon the
prices of and demand for oil and gas. Historically, the markets for oil and gas
have been volatile and are likely to continue to be volatile in the future, and
the prices received by the company for its oil and gas production are dependent
upon numerous factors that are beyond its control. These factors include, but
are not limited to:
| · |
worldwide
supply and consumer product demand; |
| · |
governmental
regulations and taxes; |
| · |
the
price and availability of alternative
fuels; |
| · |
the
level of imports and exports of oil and
gas; |
| · |
actions
of the Organization of Petroleum Exporting
Countries; |
| · |
the
political and economic uncertainty of foreign
governments; |
| · |
international
conflicts and civil disturbances; and |
| · |
the
overall economic environment. |
The
company uses commodity derivative instruments as a means of balancing price
uncertainty and volatility with the company’s financial and investment
requirements. Nevertheless, a sustained period of sharply lower commodity prices
could have material adverse effects on the company, including:
| · |
curtailment
or deferral of exploration and development
projects; |
| · |
reduction
in the level of economically viable proved
reserves; |
| · |
reduction
of the discounted future net cash flows relating to the company’s proved
oil and gas reserves; |
| · |
reduced
ability of the company to maintain or grow its future production through
future investment in exploration, exploitation and acquisition activities;
and |
| · |
reduced
ability of the company to borrow funds. |
The
commodity derivative instruments also may prevent the company from realizing the
benefit of price increases above the levels reflected in such contracts. In
addition, the commodity derivative instruments may expose the company to the
risk of financial loss in certain circumstances, including, but not limited to,
instances in which:
| · |
production
is less than the volumes covered by the derivative
instruments; |
| · |
basis
differentials tighten substantially from the prices established by these
arrangements; or |
| · |
the
counter-parties to commodity price and basis differential risk management
contracts fail to perform as required by the
contracts. |
The
company's debt may limit its financial flexibility.
The
company uses both short and long-term debt to finance its operations. The level
of the company's debt could affect the company in important ways,
including:
| · |
a
portion of the company's cash flow from operations will be applied to the
payment of principal and interest and will not be available for other
purposes; |
| · |
ratings
of the company’s debt and other obligations vary from time to time and
impact the costs, terms, conditions and availability of
financing; |
| · |
covenants
associated with debt arrangements require the company to meet financial
and other tests that can affect its flexibility in planning for and
reacting to changes in its business, including possible acquisition
opportunities; |
| · |
the
company's ability to obtain additional financing for working capital,
capital expenditures, acquisitions, general corporate and other purposes
may be limited; and |
| · |
the
company may be at a competitive disadvantage to similar companies that
have less debt. |
Failure
to fund continued capital expenditures and to replace oil and gas reserves could
adversely affect results of operations of the company.
The
future success of the company's oil and gas business depends upon its ability to
find, develop or acquire additional oil and gas reserves that are economically
recoverable. The company will be required to expend capital to replace its
reserves and to maintain or increase production levels. The company believes
that, after considering the amount of its debt, it will have sufficient cash
flow from operations, available drawings under its credit facilities and other
debt financings to fund capital expenditures. However, if these sources are not
sufficient to enable the company to fund necessary capital expenditures, its
ability to find and develop oil and gas reserves may be adversely affected and
its interests in some of its oil and gas properties may be reduced or forfeited.
Further, if oil and gas prices increase, finding costs for additional reserves
could also increase, making it more difficult to replace reserves on an economic
basis.
Oil
and gas exploration, development and production operations involve substantial
capital costs and are subject to various economic risks.
The
company's oil and gas operations are subject to the economic risks typically
associated with exploration, development and production activities. In
conducting exploration activities, unanticipated pressure or irregularities in
formations, miscalculations or accidents may cause exploration activities to be
unsuccessful, and even where oil and gas are discovered it may not be possible
to produce or market the hydrocarbons on an economically viable basis. Drilling
operations may be curtailed, delayed or canceled as a result of numerous
factors, many of which may be beyond the company's control, including unexpected
drilling conditions, weather conditions, compliance with environmental and other
governmental requirements and shortages or delays in the delivery of equipment
and services. The occurrence of any of these or similar events could result in a
partial or total loss of investment in a particular property.
The
company operates in foreign countries and is subject to political, economic and
other uncertainties.
The
company conducts significant operations in foreign countries and may expand its
foreign operations in the future. Operations in foreign countries are subject to
political, economic and other uncertainties, including, but not limited
to:
| · |
the
risk of war, acts of terrorism, revolution, border disputes,
expropriation, renegotiation or modification of existing contracts,
import, export and transportation regulations and
tariffs; |
| · |
taxation
policies, including royalty and tax increases and retroactive tax
claims; |
| · |
exchange
controls, currency fluctuations and other uncertainties arising out of
foreign government sovereignty over the company's international
operations; |
| · |
exposure
to movements in foreign currency exchange rates, because the U.S. dollar
is the functional currency for the company's international operations,
except for the company's European chemical operations, for which the euro
is the functional currency; |
| · |
laws
and policies of the United States affecting foreign trade, taxation and
investment; and |
| · |
the
possibility of being subject to the exclusive jurisdiction of foreign
courts in connection with legal disputes and the possible inability to
subject foreign persons to the jurisdiction of courts in the United
States. |
Foreign
countries have occasionally asserted rights to land, including oil and gas
properties, through border disputes. If a country claims superior rights to oil
and gas leases or concessions granted to the company by another country, the
company's interests could be lost or could decrease in value. Various regions of
the world have a history of political and economic instability. This instability
could result in new governments or the adoption of new policies that might
assume a substantially more hostile attitude toward foreign investment. In an
extreme case, such a change could result in termination of contract rights and
expropriation of foreign-owned assets. The company seeks to manage these risks
by, among other things, focusing much of its international exploration efforts
in areas where it believes the existing government is stable and favorably
disposed towards United States exploration and production
companies.
Competition
is intense, and companies with greater financial, technological and other
resources may be better able to compete.
The oil
and gas exploration and production business and the titanium dioxide pigment
business are each highly competitive. In addition to competing with other
independent oil and gas producers (i.e., companies not engaged in petroleum
refining and marketing operations), the company competes with large, integrated,
multinational oil and gas and chemical companies. These
companies may have greater resources, which may give them various advantages
when responding to market conditions.
The
company's business involves many operating risks that may result in substantial
losses. Insurance may not be adequate to protect the company against these
risks.
The
company's operations are subject to hazards and risks inherent in drilling for,
producing and transporting oil and gas, as well as in producing chemicals,
including, but not limited to: fires;
natural disasters; explosions; formations with abnormal pressures; marine risks
such as currents, capsizing, collisions and hurricanes; adverse weather
conditions; casing collapses, separations or other failures, including cement
failure; uncontrollable flows of underground gas, oil and formation water;
surface cratering; failure of chemical plant equipment; and environmental
hazards such as gas leaks, chemical leaks, oil spills and discharges of toxic
gases.
Any of
these risks can cause substantial losses in connection with the: injury or loss
of life; damage to and destruction of property, natural resources and equipment;
pollution and other environmental damage; regulatory investigations and
penalties; suspension of operations; and repair and remediation
costs.
To help
protect against these and other risks, the company maintains insurance coverage
against some, but not all, potential losses. Losses could occur for uninsurable
or uninsured risks, or in amounts in excess of existing insurance coverage. The
occurrence of an event that is not fully covered by insurance could harm the
company's financial condition and results of operations.
Oil
and gas reserve information is estimated.
The
company’s estimates of proved oil and gas reserves are based on internal reserve
data prepared by the company’s engineers. Petroleum reserve estimation is a
subjective process of estimating underground accumulations of oil and gas that
cannot be measured in a direct or exact manner. Estimates of economically
recoverable oil and gas reserves and of future net cash flows necessarily depend
on a number of variable factors and assumptions, including:
| · |
historical
production trends from a particular area are representative of future
performance; |
| · |
data
gathered for purposes of reserve estimation, such as well logs and cores,
are representative of average reservoir
properties; |
| · |
assumed
effects of regulation by governmental
agencies; |
| · |
assumptions
concerning future oil and gas prices, future development, operating and
abandonment costs and capital expenditures;
and |
| · |
estimates
of future severance and excise taxes and workover and remedial
costs. |
Estimates
of reserves prepared or audited by different engineers using the same data, or
by the same engineers at different times, may vary substantially. Actual
production, revenues and expenditures with respect to the company's reserves
will likely vary from estimates, and the variance may be material. The company
mitigates the risks inherent to reserve estimation through a comprehensive
reserve administration process, which includes review by independent reserve
engineers, Netherland, Sewell & Associates, Inc. (NSAI), of the company’s
procedures and methods for estimating reserves, internal peer review and
third-party assessment of significant reserve additions and annual internal
review of about 80% of the company’s total proved reserves. At December
31, 2004, approximately 43% of the company's proved reserves had been subjected
to third-party procedures and methods reviews.
The
company is subject to complex laws and regulations, including environmental and
safety regulations, that can adversely affect the cost, manner or feasibility of
doing business.
The
company's operations and facilities are subject to certain federal, state,
tribal and local laws and regulations relating to the exploration for, and the
development, production and transportation of, oil and gas, and the production
of chemicals, as well as environmental and safety matters. Future laws or
regulations, any adverse change in the interpretation of existing laws and
regulations, inability to obtain necessary regulatory approvals, or a failure to
comply with existing legal requirements may harm the company's business, results
of operations and financial condition. The company may be required to make large
and unanticipated capital expenditures to comply with environmental and other
governmental regulations, such as: land use restrictions; drilling bonds,
performance bonds and other financial responsibility requirements; spacing of
wells; unitization and pooling of properties; habitat and endangered species
protection, reclamation and remediation, and other environmental protection;
protection and preservation of historic, archaeological and cultural resources;
safety precautions; regulations governing the operation of chemical
manufacturing facilities; regulation
of discharges, emissions, disposal and waste-related permits; operational
reporting; and taxation.
Under
these laws and regulations, the company could be liable for: personal injuries;
property and natural resource damages; oil spills and releases or discharges of
hazardous materials; well reclamation costs; remediation and clean-up costs and
other governmental sanctions, such as fines and penalties; and other
environmental damages.
The
company's operations could be significantly delayed or curtailed and its costs
of operations could significantly increase beyond those anticipated as a result
of regulatory requirements or restrictions. We are not able to predict the
ultimate cost of compliance with these requirements or their effect on our
operations.
Costs
of environmental liabilities and regulation could exceed
estimates.
The
company and its affiliates are parties to a number of legal and administrative
proceedings involving environmental and/or other matters pending in various
courts or agencies. These include proceedings associated with facilities
currently or previously owned, operated or used by the company’s affiliates
and/or their predecessors, and include claims for personal injuries, property
damages, injury to the environment, including natural resource damages, and
non-compliance with permits. The current and former operations of the company’s
affiliates also involve management of regulated materials that are subject to
various environmental laws and regulations. These laws and regulations obligate
the company’s affiliates to clean up various sites at which petroleum and other
hydrocarbons, chemicals, low-level radioactive substances and/or other materials
have been disposed of or released. Some of these sites have been designated
Superfund sites by the Environmental Protection Agency pursuant to the
Comprehensive Environmental Response, Compensation and Liability
Act.
The
company provides for costs related to environmental matters when a loss is
probable and the amount is reasonably estimable. It is not possible for the
company to estimate reliably the amount and timing of all future expenditures
related to environmental matters for the reasons described above in Items 1 and
2 under Government Regulations and Environmental Matters.
Although
management believes that it has established appropriate reserves for cleanup
costs, costs may be higher than anticipated and the company could be required to
record additional reserves in the future.
The
company's oil and gas marketing activities may expose it to claims from royalty
owners.
In
addition to marketing its oil and gas production, the company's marketing
activities generally include marketing oil and gas production for royalty
owners. Over the past several years, royalty owners have commenced litigation
against a number of companies in the oil and gas production business claiming
that amounts paid for production attributable to the royalty owners' interest
violated the terms of the applicable leases and laws in various respects,
including the value of production sold, permissibility of deductions taken and
accuracy of quantities measured. The company could be required to make payments
as a result of such litigation, and the company's costs relating to the
marketing of oil and gas may increase as new cases are decided and the law in
this area continues to develop.
The
company is subject to lawsuits and claims.
A
number of lawsuits and claims are pending against the company and its
affiliates, some of which seek large amounts of damages. Although management
believes that none of the lawsuits or claims will have a material adverse effect
on the company's financial condition or liquidity, litigation is inherently
uncertain, and the lawsuits and claims could have a material adverse effect on
the company's results of operations for the accounting period or periods in
which one or more of them might be resolved adversely.
AVAILABILITY
OF REPORTS AND GOVERNANCE DOCUMENTS
Kerr-McGee
makes available at no cost on its Internet website, www.kerr-mcgee.com, its
Annual Report on Form 10-K, Quarterly Reports on Form 10-Q, Current Reports on
Form 8-K and any amendments to those reports as soon as reasonably practicable
after the company electronically files or furnishes such reports to the SEC.
Interested parties should refer to the Investor Relations link on the company's
website. In addition, the company’s Code of Business Conduct and Ethics, Code of
Ethics for The Chief Executive Officer and Principal Financial Officers,
Corporate Governance Guidelines and the charters for the Board of Directors’
Audit Committee, Executive Compensation Committee, and Corporate Governance and
Nominating Committee, all of which were adopted by the company’s Board of
Directors, can be found on the company’s website under the Corporate Governance
link. The company will provide these governance documents in print to any
stockholder who requests them. Any amendment to, or waiver of, any provision of
the Code of Ethics for the Chief Executive Officer and Principal Financial
Officers and any waiver of the Code of Business Conduct and Ethics for directors
or executive officers will be disclosed on the company’s website under the
Corporate Governance link.
On June
1, 2004, Luke R. Corbett, Chairman and Chief Executive Officer of the company,
certified to the New York Stock Exchange that he was not aware of any violation
by the company of the New York Stock Exchange’s corporate governance listing
standards. In addition, the company filed as exhibits to the company’s Form 10-K
for the year ended December 31, 2003, the certifications required under section
302 of the Sarbanes-Oxley Act of 2002.
Item
3. Legal
Proceedings
A. In
2001, the company’s chemical affiliate (Chemical) received a Notice of Violation
(NOV) from EPA, Region 9. The NOV claims that Chemical has been in continuous
violation of the Clean Air Act new source review requirements applicable to the
construction in 1994 and continued operation of an open-hearth furnace at its
Henderson, Nevada, facility. Chemical operated the open-hearth furnace in
compliance with state-issued permits and believes that the NOV is without
substantial merit. During the fourth quarter of 2004, the parties reached an
agreement in principle on a settlement that is expected to resolve the NOV.
Under the settlement, the government would waive its claim, and Chemical would
pay penalties totaling approximately $50,000.
B. In
2002, Tiwest Pty Ltd, an Australian joint venture that produces titanium dioxide
and in which Chemical indirectly has a 50% interest, received a complaint and
notice of violation from the Department of Environmental Waters and Catchment
Protection in Western Australia (the Department) alleging violations of the
Environmental Protection Act (1986). This matter concerned an alleged chlorine
release at the facility. Tiwest defended the proceeding in the Court of Petty
Sessions, Perth, Western Australia, and on March 26, 2004, the Court found in
favor of Tiwest. The Department has appealed the Court’s decision. Tiwest is
vigorously defending against the appeal, and the company believes that, should
the Court’s ruling be overturned, any fines or penalties related to the matter
will not have a material adverse effect on the company.
C. On
January 7, 2004, the United States filed a civil lawsuit in the U.S. District
Court for the District of Oregon against Kerr-McGee Chemical Worldwide LLC and
two other private parties in connection with the remediation of contaminated
materials at the White King/Lucky Lass uranium mines in Lakeview, Oregon. The
mines were owned and operated by a predecessor of Kerr-McGee Chemical Worldwide
LLC and are currently designated as a Superfund site. The lawsuit seeks
reimbursement of Forest Service response costs, an injunction requiring
compliance with an Administrative Order issued to the private parties regarding
cleanup of the site, and civil penalties for alleged noncompliance with the
Administrative Order. All legal proceedings have been stayed pending discussions
to resolve outstanding issues. The company believes that the litigation will not
have a material adverse effect on the company.
D. On
September 8, 2003, the Environmental Protection Division of the Georgia
Department of Natural Resources (EPD) issued a unilateral Administrative Order
to Kerr-McGee Pigments (Savannah) Inc., claiming that the Savannah plant
exceeded emission allowances provided for in the facility's Title V air
permit. The EPD is seeking monetary penalties of approximately $173,000.
The company is vigorously defending against the claims made in the order and, in
that connection, the order was appealed, and its effectiveness stayed, on
October 8, 2003. The company believes that any penalties related to the Order
will not have a material adverse effect on the company.
E. On
September 15, 2004, the Missouri Attorney General issued to Kerr-McGee Chemical
LLC (Chemical) a Notice of Violations (NOV) of the Missouri Clean Water Act. The
NOV alleges the discharge of untreated contaminants from Chemical’s plant in
Springfield, Missouri to the City of Springfield sanitation system and the
Little Sac River. The Attorney General is requesting a civil penalty of
$375,000, the performance of an environmental assessment and natural resource
damages, which the Missouri Department of Natural Resources currently estimates
to be $500,000. The contractor performing the decommissioning work at the plant
at the time of the alleged discharge has acknowledged its contractual obligation
to indemnify Chemical for costs, damages or fines resulting from its actions.
The company believes that the claims made in the NOV are without substantial
merit and that any penalties and damages related to the NOV will not have a
material adverse effect on the company.
F. For a
discussion of other legal proceedings and contingencies, reference is made to
the Environmental Matters section of Management’s Discussion and Analysis of
Financial Condition and Results of Operations included in Item 7 and Note 19 to
the Consolidated Financial Statements included in Item 8 of this annual report
on Form 10-K, both of which are incorporated herein by
reference.
Item
4. Submission
of Matters to a Vote of Security Holders
None
submitted during the fourth quarter of 2004.
Executive
Officers of the Registrant
The
following is a list of executive officers, their ages, and their positions and
offices as of March 1, 2005:
|
Name |
|
Age |
|
Office |
| |
|
|
|
|
|
Luke
R. Corbett |
|
58 |
|
Chief
Executive Officer since 1997. Chairman of the Board since May 1999 and
from 1997 to February 1999. President and Chief Operating Officer from
1995 until 1997. |
| |
|
|
|
|
|
Kenneth
W. Crouch |
|
61 |
|
Executive
Vice President since March 2003. Senior Vice President from 1996 to 2003.
Senior Vice President, Exploration and Production Operations, from 1998 to
2003. Senior Vice President, Exploration, from 1996 to
1998. |
| |
|
|
|
|
|
David
A. Hager |
|
48 |
|
Senior
Vice President (oil and gas exploration and production), since March 2003.
Vice President of Exploration and Production, 2002 to 2003. Vice President
of Gulf of Mexico and Worldwide Deepwater Exploration and Production, 2001
to 2002; Vice President of Worldwide Deepwater Exploration and Production,
2000 to 2001; Vice President of International Operations, 2000; previously
Vice President of Gulf of Mexico operations. Joined Sun Oil Co.,
predecessor of Oryx Energy Company, in 1981. Oryx and Kerr-McGee merged in
1999. |
| |
|
|
|
|
|
Gregory
F. Pilcher |
|
44 |
|
Senior
Vice President, General Counsel and Corporate Secretary since July 2000.
Vice President, General Counsel and Corporate Secretary from 1999 to 2000.
Deputy General Counsel for Business Transactions from 1998 to 1999.
Associate/Assistant General Counsel for Litigation and Civil Proceedings
from 1996 to 1998. |
| |
|
|
|
|
|
Robert
M. Wohleber |
|
54 |
|
Senior
Vice President and Chief Financial Officer since December 1999. Prior to
joining the company in 1999, served as Executive Vice President and Chief
Financial Officer of Freeport-McMoRan Exploration Company,
President
and Chief Executive Officer of Freeport-McMoRan Sulfur and Senior Vice
President of Freeport-McMoRan Gold and Copper Corporation, each of which
is a natural resources company. |
| |
|
|
|
|
|
Thomas
W. Adams |
|
44 |
|
Vice
President of Chemical since September 2004. Vice President and General
Manager of the Pigment Division from May to September 2004. Vice President
of Strategic Planning and Business Development from 2003 to 2004. Vice
President of Acquisitions from March 2003 to September 2003. Vice
President of Information Management and Technology from 2002 to 2003.
Joined Sun Oil Co., predecessor of Oryx Energy Company, in 1982. Oryx and
Kerr-McGee merged in 1999. |
| |
|
|
|
|
|
George
D. Christiansen |
|
60 |
|
Vice
President, Safety and Environmental Affairs, since 1998. Vice President,
Environmental Assessment and Remediation, from 1996 to
1998. |
| |
|
|
|
|
|
Fran
G. Heartwell |
|
58 |
|
Vice
President of Human Resources since March 2003; Director of Human
Resources, Kerr-McGee Oil & Gas, from September 2002 to January 2003;
Vice President of Human Resources and Administration, Oryx Energy Company,
from 1995 until the 1999 merger of Oryx and Kerr-McGee. |
| |
|
|
|
|
|
Christina
M. Poos |
|
35 |
|
Vice
President and Treasurer since November 2004; Vice President and Treasurer
for Kerr-McGee Worldwide Corporation from September to November 2004;
Assistant Corporate Controller from February 2004 to September 2004;
Manager of Financial Reporting from November 2002 to February 2004.
Previously Director of Accounting, Foodbrands America Incorporated (a
division of IBP, Inc., a food products company) from June 2000 to
September 2002. |
| |
|
|
|
|
|
J.
Michael Rauh |
|
55 |
|
Vice
President since 1987. Controller from 1987 to 1996 and from January 2002
to present. Treasurer from 1996 to 2002. |
| |
|
|
|
|
|
John
F. Reichenberger |
|
52 |
|
Vice
President, Deputy General Counsel and Assistant Secretary since July 2000.
Assistant Secretary and Deputy General Counsel from 1999 to 2000. Deputy
General Counsel from 1998 to 1999. Associate General Counsel from 1996 to
1999. |
There
is no family relationship between any of the executive officers.
CAUTIONARY
STATEMENT CONCERNING FORWARD-LOOKING STATEMENTS
The
company makes certain forward-looking statements in this annual report on Form
10-K that are subject to risks and uncertainties. These statements regarding the
company's or management's intentions, beliefs or expectations, or that otherwise
speak to future events, are based on the information currently available to
management. These forward-looking statements include those statements preceded
by, followed by or that otherwise include the words "believes," "expects,"
"anticipates," "intends," "estimates," "projects," "target," “budget,” "goal,"
"plans," "objective," “outlook,” "should," or similar words. In addition, any
statements regarding possible commerciality, development plans, capacity
expansions, drilling of new wells, ultimate recoverability of reserves, future
production rates, future cash flows and changes in any of the foregoing are
forward-looking statements. Future results and developments discussed in these
statements may be affected by numerous factors and risks, such as the accuracy
of the assumptions that underlie the statements, the success of the oil and gas
exploration and production program, drilling risks, the market value of
Kerr-McGee’s products, uncertainties in interpreting engineering data, demand
for consumer products for which Kerr-McGee’s businesses supply raw materials,
the financial resources of competitors, changes in laws and regulations, the
ability to respond to challenges in international markets, including changes in
currency exchange rates, political or economic conditions in areas where
Kerr-McGee operates, trade and regulatory matters, general economic conditions,
and other factors and risks discussed herein and in the company’s other SEC
filings, and many such factors and
risks are beyond Kerr-McGee’s ability to control or predict. Forward-looking
statements are not guarantees of performance. Actual results and developments
may differ materially from those expressed or implied in this annual report on
Form 10-K. Readers are cautioned not to place any undue reliance on any
forward-looking statements. Forward-looking statements speak only as of the date
of this annual report on Form 10-K. Kerr-McGee undertakes no obligation to
update publicly any forward-looking statements, whether as a result of new
information, future events or otherwise. For such statements, Kerr-McGee claims
the protection of the safe harbor for "forward-looking statements" set forth in
the Private Securities Litigation Reform Act of 1995.
PART
II
Item
5. Market
for the Registrant's Common Equity and Related Stockholder
Matters
Information
relating to the market in which the company's common stock is traded, the high
and low sales prices of the common stock by quarters for the past two years, and
the approximate number of holders of common stock is furnished in Note 34 to the
Consolidated Financial Statements included in Item 8 of this annual report on
Form 10-K.
Quarterly
dividends declared totaled $1.80 per share for each of the years 2004, 2003 and
2002. Cash dividends have been paid continuously since 1941 and totaled $205
million in 2004, $181 million in 2003 and $181 million in 2002.
Information
required under Item 201(d) of Regulation S-K relating to the company's
securities authorized for issuance under equity compensation plans is included
in Item 12 of this annual report on Form 10-K.
Item
6. Selected
Financial Data
Information
regarding selected financial data required in this item is presented in the
schedule captioned "Ten-Year Financial Summary" included in Item 8 of this
annual report on Form 10-K.
|
Item
7. |
Management's
Discussion and Analysis of Financial Condition and Results of
Operations |
Management’s
Discussion and Analysis
Overview
Kerr-McGee
Corporation is one of the largest U.S.-based independent oil and gas exploration
and production companies and the world's third-largest producer and marketer of
titanium dioxide pigment in terms of volumes produced. Kerr-McGee has three
reportable business segments, oil and gas exploration and production, production
and marketing of titanium dioxide pigment (chemical - pigment), and production
and marketing of other chemical products (chemical - other). Discussion of
business developments and results of operations for each of our reportable
segments is provided below. The company announced on March 8, 2005, that its
Board of Directors authorized management to proceed with its proposal to pursue
alternatives for the separation of the chemical business, including a spinoff or
sale.
In
2004, we merged with Westport Resources Corporation (Westport), an independent
exploration and production company with operations onshore in the United States
and in the Gulf of Mexico. The merger, which was completed on June 25, 2004,
increased our year-end 2003 proved oil and gas reserves by approximately 30% on
a pro forma basis, with year-end 2004 reserves reaching 1.2 billion barrels of
oil equivalent. In exchange for Westport’s common stock and options, Kerr-McGee
issued stock valued at $2.4 billion, options valued at $34 million and
assumed debt of $1 billion, for a total of $3.5 billion (net of $43 million of
cash acquired). The fair value assigned to assets acquired and goodwill totaled
$4.7 billion. The Westport merger added properties to our oil and gas business
that are complementary to existing operations. We believe this merger improves
the risk profile of our assets by adding low-risk exploitation opportunities and
increasing the weight of U.S. onshore natural gas reserves in our portfolio.
U.S. onshore reserves increased from 34% of total proved reserves at the
beginning of the year to 50% at year-end, largely as a result of our merger with
Westport. Additionally, the merger contributed to an increase in proved
developed reserves from 50% of total proved reserves at December 31, 2003, to
65% by the end of 2004. Because the percentage of our reserves located onshore
in the U.S. increased, we expect that this area will represent a higher
proportion of our worldwide production volumes and a larger share of our total
capital spending in the future. Based on our current budget, we expect that U.S.
onshore production will represent approximately 40% of our total production in
2005 on a barrel of oil equivalent basis, an increase from 34% during 2004, and
our capital expenditures in this region are anticipated to increase from 17% of
total capital expenditures in 2004 to 32% in 2005.
Strategically,
Kerr-McGee focuses on growing its exploration and production operations and
improving profitability of its titanium dioxide pigment business through
technological advancements and optimization of assets. Additionally, we continue
to concentrate on reducing the company’s total debt burden to remain competitive
and to increase financial flexibility. As a result of certain investing and
financing activities, including the Westport merger, the ratio of total debt to
total capitalization improved from 58% at year-end 2003 to 41% by the end of
2004 (capitalization is determined as total debt plus stockholders’ equity). In
February 2005, the company called for redemption all of the $600 million
aggregate principal amount of its 5.25% convertible subordinated debentures due
2010 at a price of 102.625%. Prior to March 4, 2005, the redemption date, all of
the debentures were converted by the holders into approximately 9.8 million
shares of common stock. Pro forma for the conversion, the company’s year-end
2004 total debt to total capitalization ratio would have been 34%. On March 8,
2005, the Board of Directors authorized the company to proceed with a share
repurchase program initially set at $1 billion. Expanded discussion of the
company’s cash flows, liquidity and capital resources is included in the
Financial
Condition section
below.
We
continue to manage risks associated with our environmental remediation
responsibilities. Because of the nature of Kerr-McGee’s current and historical
operations, the company has significant environmental remediation
responsibilities and provides reserves for these remediation projects. During
2004, the company provided $92 million (net of reimbursements) for environmental
remediation and restoration costs, of which $6 million related to discontinued
operations, and funded $49 million of expenditures associated with its
environmental projects, net of $50 million in reimbursements received from other
parties. A discussion of the status and circumstances surrounding these projects
is included in the Environmental
Matters
section below.
The
following table summarizes segment operating profit (loss), with a
reconciliation to consolidated net income (loss) for each of the last three
years:
|
(Millions
of dollars) |
|
2004 |
|
2003 |
|
2002 |
|
| |
|
|
|
|
|
|
|
Segment
operating profit (loss) (1) - |
|
|
|
|
|
|
|
|
|
|
|
Exploration
and production |
|
$ |
1,249 |
|
$ |
1,002 |
|
$ |
(140 |
) |
| |
|
|
|
|
|
|
|
|
|
|
Chemical
- |
|
|
|
|
|
|
|
|
|
|
Pigment |
|
|
(80 |
) |
|
(13 |
) |
|
24 |
|
|
Other |
|
|
(1 |
) |
|
(23 |
) |
|
(13 |
) |
|
Total
Chemical |
|
|
(81 |
) |
|
(36 |
) |
|
11 |
|
| |
|
|
|
|
|
|
|
|
|
|
Total
segment operating profit (loss) |
|
|
1,168 |
|
|
966 |
|
|
(129 |
) |
| |
|
|
|
|
|
|
|
|
|
|
Unallocated
expenses - |
|
|
|
|
|
|
|
|
|
|
Interest
and debt expense |
|
|
(245 |
) |
|
(251 |
) |
|
(275 |
) |
Corporate
expenses |
|
|
(130 |
) |
|
(152 |
) |
|
(158 |
) |
Environmental
provisions, net of reimbursements |
|
|
(82 |
) |
|
(47 |
) |
|
(32 |
) |
Other
income (expense) |
|
|
(40 |
) |
|
(57 |
) |
|
(31 |
) |
|
Benefit
(provision) for income taxes |
|
|
(256 |
) |
|
(195 |
) |
|
35 |
|
|
Total
unallocated expenses |
|
|
(753 |
) |
|
(702 |
) |
|
(461 |
) |
| |
|
|
|
|
|
|
|
|
|
|
Income
(Loss) from continuing operations |
|
|
415 |
|
|
264 |
|
|
(590 |
) |
Discontinued
operations, net of taxes |
|
|
(11 |
) |
|
(10 |
) |
|
105 |
|
|
Cumulative
effect of change in accounting principle, net of taxes |
|
|
- |
|
|
(35 |
) |
|
- |
|
|
Net
Income (Loss) |
|
$ |
404 |
|
$ |
219 |
|
$ |
(485 |
) |
| |
|
|
|
|
|
|
|
|
|
|
Net
Income (loss) per Common Share: |
|
|
|
|
|
|
|
|
|
|
Basic
|
|
$ |
3.20 |
|
$ |
2.18 |
|
$ |
(4.84 |
) |
Diluted |
|
|
3.11 |
|
|
2.17 |
|
|
(4.84 |
) |
| (1) |
Segment
operating profit (loss) represents results of operations before
considering general corporate expenses, interest and debt expense,
environmental provisions related to businesses in which the company’s
affiliates are no longer engaged, other income (expense) and income
taxes. |
Our
results of operations for all periods presented included certain items affecting
comparability between periods. Because of their nature and amount, these items
are identified separately to help explain the changes in segment operating
profit and income (loss) from continuing operations before income
taxes between periods, as well as to help distinguish the underlying trends
for the company’s core businesses. These items are listed in the following table
and, to the extent material, are discussed in the Results
of Operations - Consolidated and
Results of Operations by
Segment
sections below.
|
(Millions
of dollars) |
|
2004 |
|
2003 |
|
2002 |
|
Included
in Total Segment Operating Profit: |
|
|
|
|
|
|
|
Plant shutdown costs and accelerated depreciation |
|
$ |
(122 |
) |
$ |
(45 |
) |
$ |
(12 |
) |
Environmental provisions |
|
|
(4 |
) |
|
(13 |
) |
|
(21 |
) |
Asset impairments |
|
|
(36 |
) |
|
(14 |
) |
|
(646 |
) |
Gain (loss) associated with assets held for sale |
|
|
(29 |
) |
|
45 |
|
|
(176 |
) |
Nonhedge derivative loss |
|
|
(23 |
) |
|
- |
|
|
- |
|
Insurance premium adjustment |
|
|
(16 |
) |
|
- |
|
|
- |
|
Costs associated with the 2003 work force reduction
program |
|
|
(2 |
) |
|
(35 |
) |
|
- |
|
Compensation expense for allocated ESOP shares |
|
|
- |
|
|
(15 |
) |
|
- |
|
Other |
|
|
- |
|
|
(4 |
) |
|
(4 |
) |
| |
|
|
|
|
|
|
|
|
|
|
Included
in Unallocated Expenses: |
|
|
|
|
|
|
|
|
|
|
Environmental provisions, net of reimbursements |
|
|
(82 |
) |
|
(47 |
) |
|
(32 |
) |
Foreign currency losses |
|
|
(21 |
) |
|
(41 |
) |
|
(38 |
) |
Litigation costs |
|
|
(6 |
) |
|
(9 |
) |
|
(72 |
)
|
Gain on sale of Devon stock |
|
|
9 |
|
|
17 |
|
|
- |
|
Costs associated with the 2003 work force reduction
program |
|
|
- |
|
|
(18 |
) |
|
- |
|
Compensation expense for allocated ESOP shares |
|
|
- |
|
|
(6 |
) |
|
- |
|
|
Other |
|
|
(4 |
) |
|
(6 |
) |
|
6 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
Total
items affecting comparability |
|
$ |
(336 |
) |
$ |
(191 |
) |
$ |
(995 |
) |
| |
|
|
|
|
|
|
|
|
|
|
An
overview of each segment is included below to provide background information for
the various discussions that follow in Management’s Discussion and Analysis of
Financial Condition and Results of Operations. A detailed discussion of each
segment’s business and properties is included in Items 1 and 2 of this annual
report on Form 10-K.
Exploration
and Production - The
company's oil and gas business is principally focused on exploration,
development and production of crude oil and natural gas. Our core areas of
operation are in the Gulf of Mexico, onshore in the United States, the United
Kingdom sector of the North Sea and China. In addition, we are actively engaged
in exploration efforts within the core areas listed above, as well as in Alaska,
Brazil, Morocco, Bahamas, Benin and other areas.
Our
exploration and production business is focused on creating shareholder value and
profitable growth through exploration, core area exploitation and tactical
acquisitions. The first component of our strategy is deepwater-focused
exploration in both the Gulf of Mexico and key international basins,
complemented by lower risk exploration activities onshore in the U.S., Gulf of
Mexico shelf, the North Sea and China. Over the past year, Kerr-McGee has
refined its international/new ventures exploration strategy to focus primarily
on opportunities in areas with proven world-class hydrocarbon basins such as
Brazil and Alaska. We believe this refined strategy will yield more predictable
results from exploration and better year-over-year growth performance from the
drill-bit.
Cost-efficient
core area exploitation is a second key component of the company’s strategy.
Exploitation and development opportunities within our core areas of operation
provide the base cash generation capability of our business and ultimately fund
exploration growth opportunities. The company supplements its exploration and
exploitation programs with tactical acquisitions in its core producing areas. We
only pursue acquisition opportunities where we can add incremental value through
unique geological knowledge, utilization of existing infrastructure in the areas
acquired or our ability to lower costs.
Commodity
prices were relatively high throughout 2004. This price strength, coupled with a
15% increase in average daily production volume, enabled us to fund a $1.2
billion capital expenditure program and still generate significant excess free
cash flow. Significant financial and operating milestones achieved by the
exploration and production business in 2004 included:
| · |
Successful
completion of the Westport merger. |
| · |
Operating
profit increased 25% over 2003, reaching a record $1.2
billion. |
| · |
Average
daily production volumes were 312,200 barrels of oil equivalent in 2004,
an increase of 15% over 2003, largely due to the Westport merger. We
anticipate that 2005 average daily production will range between 352,000
and 367,000 barrels of oil equivalent. |
| · |
Replaced
280% of 2004 production largely as a result of the Westport
merger. |
| · |
Achieved
first production from the Red Hawk development in the deepwater Gulf of
Mexico. The project was completed on time and within
budget. |
| · |
Achieved
first production from the CFD 11-1 and CFD 11-2 development in Bohai Bay,
China. First production was achieved nearly five months ahead of schedule
and within budget. |
Although
the company achieved a number of significant exploration successes in 2004, most
were not well enough defined to recognize proved reserves, but may offer
potential for future proved reserves additions. 2004 discoveries
included:
| · |
Ticonderoga
(50% working interest) in the deepwater Gulf of Mexico, which will be
developed as a subsea tieback to our Constitution
development. |
| · |
Nikaitchuq
(70%) in Alaska where we drilled two successful wells in 2004. An
appraisal and testing program designed to delineate the discovery is
currently under way. |
| · |
BMC-7
(33%) in the Campos Basin of Brazil. Appraisal of this discovery is
ongoing. |
| · |
CFD-14-5-1
(100%) in the 09/18 block in Bohai Bay, China. Appraisal planning for this
discovery is under way, and we expect to spud the first appraisal well in
the first quarter of 2005. |
Despite
these successes and other successful exploratory wells onshore in the U.S. and
in the Gulf of Mexico, the exploration program was unable to deliver an
acceptable level of proved reserve additions in 2004, with an exploration-based
production replacement of only 34%. To improve the consistency of its
exploration performance, the company has refocused its core exploration program
in areas with proven world-class hydrocarbon basins. Concentrating our
exploration in areas where working hydrocarbon systems are known to exist
reduces the geologic risk profile for the company, increasing our chances of
discovering economically recoverable accumulations of oil and gas. We believe
this shift in focus moves us to a more appropriate overall risk profile. The
merger with Westport also is anticipated to provide an important source of
future low-risk proved reserve additions. The company believes its refined
exploration strategy, supplemented by low- to moderate-risk offshore satellite
opportunities and an active U.S. onshore program focused on contributing to our
proved reserves, will improve the consistency of results from exploration and
deliver better year-over-year performance.
The
merger with Westport added substantial depth, breadth and balance to the
company’s oil and gas operations. Specifically, the merger expanded the
company’s base of low-risk exploitation projects in the Rocky Mountains, U.S.
Gulf Coast and the Mid-Continent/Permian Basin areas. In addition, the merger
changed the composition of the company’s reserve base, increasing U.S. reserves
from 69% at year-end 2003 to 77% at year-end 2004. A significant portion of the
acquired U.S. reserves are long-lived natural gas reservoirs. The Westport
merger accelerated the company’s growth profile, contributing to a 15% increase
in production over 2003. Since the completion of the merger, we have moved
rapidly to capitalize on new exploitation opportunities, with much of our effort
focused in two key fields, the Greater Natural Buttes in Utah and Moxa Arch in
Wyoming. This exploitation focus is already generating strong results, with
production from Westport’s Rocky Mountain properties up by over 15% since the
merger.
Our
refined exploration strategy has been designed to put the company on track to
deliver improved exploration performance in 2005 and beyond. The company has a
large portfolio of low-risk exploitation projects, and we intend to capitalize
on those opportunities in 2005. For 2005, we have planned the largest
exploration and development program in the company’s history, including some 900
exploration and development wells, $1.7 billion in capital expenditures and $380
million in exploration costs. We are committing the resources necessary to
effectively execute this program with a goal of delivering growth in both
reserves and production.
Chemical
- Our
chemical business has focused its strategy on its titanium dioxide pigment
operations. As part of this strategic decision, we continue to investigate
divestiture options for the electrolytic business and finalized our exit of the
forest products business in early 2005. Results of operations for the forest
products business are reflected in the Consolidated Statement of Operations in
income (loss) from discontinued operations for all periods
presented.
Titanium
dioxide pigment is produced using one of two different technologies, the
chloride process and the sulfate process. The chloride process produces a
pigment with superior brightness and durability preferred by many manufactures
of paint, coatings and plastics. In early 2005, chloride-process capacity
accounted for 83% of our gross pigment production capacity. The remaining
capacity is sulfate-process production, which produces pigment used in paper and
specialty products. In the
global titanium dioxide pigment industry, Kerr-McGee is the third-largest
producer and marketer and one of five companies that own chloride technology.
The
profitability and cash flows of the company’s pigment operations is directly
tied to the global demand, consumption and pricing of titanium dioxide pigment,
which tends to follow global economic trends (discussed in the Operating
Environment and Outlook
section below). While the general business environment and pigment pricing play
a major role in profitability, execution of asset optimization plans, operations
excellence, supply chain management principles, technological innovation and
market segmentation further affect performance.
To
optimize our assets and improve profitability, the company shut down its
Savannah, Georgia, titanium dioxide pigment sulfate facility in 2004. This
facility contributed approximately 4% of our total worldwide pigment production
in the first half of 2004. Demand and prices for sulfate anatase pigments,
particularly in the paper market, had consistently declined in North America
during the past several years. The decreasing volumes, along with unanticipated
environmental and infrastructure issues discovered after Kerr-McGee acquired the
facility in 2000, created unacceptable financial returns for the facility and
contributed to the decision. In conjunction with this decision, the company also
ended production at its Savannah gypsum plant that used by-product from the
sulfate process to manufacture gypsum. In connection with the shutdown, the
company recognized a pretax charge of $105 million during 2004.
As part
of the company's efforts in the area of technological innovation, low-cost
capacity expansions were added to take advantage of future market growth. As a
result of these efforts, production began through a new high-productivity
oxidation line at the Savannah, Georgia, chloride process pigment plant in early
2004. This new technology is expected to result in low-cost, incremental
capacity increases through modification of existing chloride oxidation lines and
should allow for improved operating efficiencies through simplification of
hardware configurations and reduced maintenance requirements.
The
company continues to evaluate the performance of this new oxidation line and
expects to have a better understanding of how the Savannah site might be
reconfigured to exploit its capabilities in 2005. The possible reconfiguration
of the Savannah site, if any, could include redeployment of certain assets,
idling of certain assets and reduction of the future useful life of certain
assets, resulting in the acceleration of depreciation expense and the
recognition of other charges.
The
Avestor joint venture was created by Kerr-McGee and Hydro-Quebec, one of North
America’s largest utilities, to commercialize and produce a
lithium-metal-polymer battery. Commercial battery production and sales
commenced in late 2003 to the North American telecommunications industry.
Production and sales rates increased during 2004 and are expected to continue
increasing during 2005. Avestor’s unique technical and product offering
capability is expected to create additional high-market-value opportunities in
the electric utility and industrial battery back-up energy markets. With
market demand growing, Avestor expects to achieve a breakeven operating cash
position in 2006 and anticipates sales matching plant capacity in
2009.
Operating
Environment and Outlook
Oil and Gas
Exploration and Production
Commodity
Markets - The
oil and gas industry enjoyed strong commodity prices throughout 2004. Supply and
geopolitical uncertainties, combined with strong demand, resulted in
historically high prices for the industry. Prices for West Texas Intermediate
(WTI) crude oil averaged $41.40 per barrel for the year, with a low price of
about $32.50 per barrel occurring in the first quarter and a high price point in
excess of $55.00 per barrel in late October. Crude oil prices were driven
largely by geopolitical instabilities in various producing regions, including
the Middle East, Nigeria and Venezuela, as well as concerns that world oil
production may be challenged to meet overall market demand. These concerns,
coupled with rapidly growing demand, particularly in Asian markets, contributed
to strong pricing and market volatility. The year ended with WTI crude oil
prices at about $43.50 per barrel. U.S. natural gas pricing was also strong
throughout the year, with New York Mercantile Exchange (NYMEX) futures prices
never falling below $5.00 per million British thermal units (MMBtu). The gas
market continues to be driven by fundamental uncertainties regarding the
industry’s ability to maintain supply in line with increasing demand. In spite
of high gas storage inventories, pricing peaked during the fourth quarter of
2004 at around $8.00 per MMBtu. Late in the fourth quarter, prices moderated in
response to continued high inventory levels and mild winter conditions for much
of the country. For the year, NYMEX natural gas prices averaged about $6.15 per
MMBtu and ended the year at about $6.40 per MMBtu. The outlook for the commodity
markets in 2005 calls for continued volatility. Most experts see prices for both
oil and gas moderating, but remaining above historical levels.
To
mitigate uncertainties related to oil and gas price fluctuations, the company
enters into derivatives to hedge prices expected to be realized upon the sale of
future oil and gas production. Details of the company’s commodity derivatives
are provided in the Market
Risks section below.
Industry
Environment -
Competition in the oil and gas industry for attractive exploration, exploitation
and development opportunities is intense. To meet this competition, Kerr-McGee
employs a balanced portfolio of attractive exploration opportunities,
supplemented by lower-risk satellite and onshore exploration prospects and a
strong exploitation project inventory. In addition, the company pursues tactical
acquisitions, property exchanges and other business development activity to
augment its exploration, exploitation and development programs.
The
company’s exploration portfolio is anchored by a large acreage and prospect
inventory. The company makes extensive use of technology and highly trained
geoscientists to effectively evaluate prospects, reducing pre-drill risk to an
acceptable level. The company maintains a dedicated exploration technology group
which focuses on 3-D visualization technology, seismic data processing and
interpretation, and application of new and emerging technologies to more
effectively evaluate exploration prospects. Over the past year, our exploration
efforts have been refocused on proven world-class hydrocarbon basins to lower
the overall risk profile. The company maintains a core group of highly
experienced development personnel to quickly and efficiently exploit attractive
new offshore oil and gas discoveries using new technologies. We currently
operate five facilities in the deepwater Gulf of Mexico. This infrastructure
provides Kerr-McGee with a competitive advantage, enabling the company to
efficiently employ a hub-and-spoke concept of satellite exploration and
exploitation of nearby opportunities. One of the company’s key strengths is its
ability to profitably develop smaller offshore oil and gas discoveries that
previously might have been considered uneconomical.
The
company’s acquisition of HS Resources in 2001 and Westport in mid-2004 greatly
enhanced its inventory of low-risk natural gas exploitation opportunities in the
Rocky Mountain region. These gas resources are long life reservoirs, which work
to stabilize the company’s production base. The relatively low risk nature of
these opportunities provides balance to the company’s exploration program. In
the U.K. the company also employs a hub and spoke development philosophy
utilizing Kerr-McGee’s operated infrastructure as a base for satellite
exploration and exploitation of nearby opportunities.
The
company utilizes regional business development teams to evaluate tactical
acquisition and trade opportunities to supplement its exploration and
exploitation efforts. A good example is the recently announced trade of our U.S.
onshore Arkoma Basin properties for British Petroleum’s interest in the Blind
Faith discovery in the Gulf of Mexico. The transaction provided the company with
a 37.5% interest in a new offshore discovery which Kerr-McGee plans to quickly
develop into new proved reserves and production.
In
2005, with higher commodity prices, the company expects competition for
high-quality exploration and exploitation opportunities to remain strong. The
company will continue to refine the exploration, exploitation and business
development approach described above to gain competitive advantage among its
peers.
Chemical
Titanium
dioxide is a quality-of-life product, and its consumption follows general
economic trends. Coming off a challenging year in 2003, business conditions for
the company's chemical operations improved in 2004 due to general strengthening
of the global economy. These economic forces created increases in demand,
pushing capacity utilization higher and reduced overall inventory levels,
thereby creating an environment favorable for product price gains. Partially
offsetting the general economic robustness, were the impacts of higher energy
prices on our operations and the weakening of the U.S. dollar, which weakened
local pricing dynamics in various global markets. While overall global economic
growth was strong throughout 2004, the last quarter of 2004 did begin to show
signs of a leveling off in the leading U.S. economic indicators and Euro-zone
gross domestic product. Moving into 2005, general economic conditions are
expected to resemble more normal growth patterns, particularly in North America
and Europe, while Asian markets are expected to lead the way, as they did in
2004.
The
strategy for Kerr-McGee's chemical unit focuses on continued improvement in
asset productivity, process and product capability, cost reductions and
providing superior products for market-segment growth. Multiple initiatives are
being pursued to capture new market growth through segmentation strategies that
align products with customer needs, low-cost plant modifications to increase
production capacity, continuous improvement programs to increase efficiency and
lower operating costs, and technology-based programs to improve product quality
and lower costs.
Results
of Operations - Consolidated
The
following discussion presents results of consolidated operations, with
additional analysis of segment operations included in Results
of Operations by Segment.
Revenues - The
increase in 2004 revenues was primarily due to higher average realized sales
prices and higher sales volumes for crude oil, natural gas and titanium dioxide
pigment. Approximately 87% of the 2004 growth in consolidated revenues was
generated by our oil and gas exploration and production segment. Oil and gas
sales volumes on a barrel of oil equivalent basis increased 15% over 2003
volumes as a result of the Westport merger completed in June 2004. Oil and gas
sales volumes declined in 2003 compared to 2002 primarily due to property
divestitures. Average prices realized from sales of oil and gas, including the
effect of realized losses on our hedging contracts, increased by 13% in 2004 and
29% in 2003 as a result of stronger commodity prices. Gas marketing sales
revenues increased by $121 million in 2004 and $228 million in 2003 largely as a
result of higher natural gas marketing volumes and prices. These increases were
offset by higher gas purchase costs. Improvement in the general economic
conditions favorably affected pigment sales volumes in 2004 and 2003,
contributing to growth in our consolidated revenues. A summary of components of
changes in consolidated revenues over the three-year period ended December 31,
2004, is presented below. Additional analysis of factors contributing to these
changes is included in Results
of Operations by Segment.
|
(Millions
of dollars) |
|
2004 |
|
2004
vs. 2003 |
|
2003 |
|
2003
vs. 2002 |
|
2002 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
Revenues |
|
$ |
5,157 |
|
$ |
1,077 |
|
$ |
4,080 |
|
$ |
565 |
|
$ |
3,515 |
|
Increase
(decrease) in: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Oil
and gas sales revenues due to volume changes |
|
|
|
|
$ |
405 |
|
|
|
|
$ |
(362 |
) |
|
|
|
Oil
and gas sales revenues due to changes in realized prices |
|
|
|
|
|
385
|
|
|
|
|
|
594
|
|
|
|
|
Gas
marketing sales revenues |
|
|
|
|
|
121
|
|
|
|
|
|
228
|
|
|
|
|
Other
exploration and production segment revenues |
|
|
|
|
|
21
|
|
|
|
|
|
13
|
|
|
|
|
Pigment
sales revenues due to volume changes |
|
|
|
|
|
114
|
|
|
|
|
|
(10 |
) |
|
|
|
Pigment
sales revenues due to changes in realized prices |
|
|
|
|
|
16
|
|
|
|
|
|
94
|
|
|
|
|
|
Other
chemical segment revenues |
|
|
|
|
|
15 |
|
|
|
|
|
8 |
|
|
|
|
|
Total
change in revenues |
|
|
|
|
$ |
1,077 |
|
|
|
|
$ |
565 |
|
|
|
|
Costs
and Operating Expenses - Costs
and operating expenses during 2004 increased by $390 million, or 25%, over 2003,
largely due to higher lease operating expenses, gas purchase costs and pigment
production costs. The increase in lease operating expenses is primarily
attributable to the Westport merger. Cost of natural gas marketed and associated
transportation expenses increased by $127 million, more than offsetting the
increase in gas marketing sales revenues discussed above. Additionally, higher
pigment sales volume and average cost contributed to the 2004 increase. Costs
and operating expenses for 2003 increased $220 million over 2002, primarily due
to higher gas marketing costs of $233 million (which offset higher gas marketing
sales revenues), higher pigment production costs of $35 million and 2003 plant
shutdown provisions associated with the closure of the synthetic rutile facility
in Mobile, Alabama. These increases were partially offset by lower lease
operating expense of $114 million, mainly due to oil and gas property
divestitures.
|
(Millions
of dollars) |
|
2004 |
|
2004
vs. 2003 |
|
2003 |
|
2003
vs. 2002 |
|
2002 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
Costs
and Operating Expenses |
|
$ |
1,953 |
|
$ |
390 |
|
$ |
1,563 |
|
$ |
220 |
|
$ |
1,343 |
|
Increase
(decrease) in: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Lease
operating expense |
|
|
|
|
$ |
118 |
|
|
|
|
$ |
(114 |
) |
|
|
|
Gas
purchase costs |
|
|
|
|
|
127 |
|
|
|
|
|
233
|
|
|
|
|
Costs
associated with plant shutdowns |
|
|
|
|
|
16 |
|
|
|
|
|
28
|
|
|
|
|
Pigment
production costs |
|
|
|
|
|
108 |
|
|
|
|
|
35
|
|
|
|
|
|
Other
costs and operating expenses |
|
|
|
|
|
21 |
|
|
|
|
|
38 |
|
|
|
|
|
Total
change in costs and operating expenses |
|
|
|
|
$ |
390 |
|
|
|
|
$ |
220 |
|
|
|
|
Selling,
General and Administrative Expenses - The
decrease of $28 million from 2003 to 2004 was mainly due to certain 2003
expenses that did not reoccur, partially offset by higher compensation costs. In
2003, we initiated a work force reduction program and recorded a total charge of
$53 million, of which $48 million was included as a component of selling,
general and administrative expenses and $5 million was included in other
categories of operating expenses. An additional $1 million of costs associated
with the 2003 work force reduction program was incurred in 2004. Recurring
employee-related costs, primarily incentive compensation, increased by $32
million in 2004. During 2003, selling, general and administrative expenses
increased 19% over 2002, primarily due to provisions associated with the 2003
work force reduction program and additional compensation expense resulting from
loan prepayments required to release shares from the company’s employee stock
ownership plan. Additionally, higher expense associated with incentive
compensation awards and pension and postretirement benefits contributed to the
2003 increase. These increases were partially offset by a decrease in litigation
provisions. In 2002, we recognized a charge of $72 million mainly related to
certain forest products litigation in Mississippi, Louisiana and Pennsylvania.
This litigation is discussed in Note 19 to the Consolidated Financial Statements
included in Item 8 of this annual report on Form 10-K.
|
(Millions
of dollars) |
|
2004 |
|
2004
vs. 2003 |
|
2003 |
|
2003
vs. 2002 |
|
2002 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
Selling,
general and administrative expenses |
|
$ |
337 |
|
$ |
(28 |
) |
$ |
365 |
|
$ |
57 |
|
$ |
308 |
|
Increase
(decrease) in: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of the 2003 work force reduction program |
|
|
|
|
$ |
(47 |
) |
|
|
|
$ |
48 |
|
|
|
|
Compensation expense for allocated ESOP shares |
|
|
|
|
|
(16 |
) |
|
|
|
|
16
|
|
|
|
|
Other compensation, including incentive compensation |
|
|
|
|
|
32
|
|
|
|
|
|
21
|
|
|
|
|
Litigation provisions |
|
|
|
|
|
3
|
|
|
|
|
|
(63 |
) |
|
|
|
|
Other selling, general and administrative expenses |
|
|
|
|
|
- |
|
|
|
|
|
35
|
|
|
|
|
Total
change in selling, general and administrative |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
expenses |
|
|
|
|
$ |
(28 |
) |
|
|
|
$ |
57 |
|
|
|
|
Depreciation
and Depletion - The
2004 increase reflects the impact of the Westport merger, changes in reserve
estimates for certain oil and gas properties and accelerated depreciation
associated with chemical plants. The decrease in 2003 is due to divested or
held-for-sale oil and gas properties and lower depletion on the Leadon field,
the value of which was written down in 2002, partially offset by higher
depletion expense in the Gulf of Mexico region, mainly due to increased oil and
gas production volumes.
|
(Millions
of dollars) |
|
2004 |
|
2004
vs. 2003 |
|
2003 |
|
2003
vs. 2002 |
|
2002 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation
and depletion |
|
$ |
1,060 |
|
$ |
318 |
|
$ |
742 |
|
$ |
(67 |
) |
$ |
809 |
|
Increase
(decrease) in: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Oil
and gas depletion due to change in depletion rates |
|
|
|
|
$ |
150 |
|
|
|
|
$ |
19 |
|
|
|
|
Oil
and gas depletion due to change in sales volumes |
|
|
|
|
|
95
|
|
|
|
|
|
(100 |
) |
|
|
|
Chemical
segment accelerated depreciation |
|
|
|
|
|
71
|
|
|
|
|
|
3
|
|
|
|
|
|
Other
depreciation |
|
|
|
|
|
2 |
|
|
|
|
|
11
|
|
|
|
|
|
Total
change in depreciation and depletion |
|
|
|
|
$ |
318 |
|
|
|
|
$ |
(67 |
) |
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exploration
Expense - Total
exploration expense of $356 million in 2004 remained substantially unchanged
from 2003. Exploration expense in 2003 was higher than in 2002 by $81 million.
Components of exploration expense are further analyzed in Results
of Operations by Segment - Exploration and Production.
Interest
and Debt Expense -
Interest and debt expense for 2004, 2003 and 2002 was $245 million, $251 million
and $275 million, respectively. The 2004 decrease of $6 million was due to an
increase in capitalized interest and higher realized gains on interest rate
swaps designated to hedge the fair value of our debt. For additional
information regarding these instruments, refer to the Market
Risks
section below. The decrease from 2002 to 2003 was attributable to lower average
borrowings under revolving credit facilities and commercial paper of
approximately $570 million and slightly lower average interest rates on the
company’s long-term debt.
Shipping
and Handling Expenses -
Shipping and handling expenses for 2004, 2003 and 2002 were $166 million, $139
million and $124 million, respectively. An analysis of transportation and
shipping and handling expenses is provided in Results
of Operations by Segment
below.
Accretion
Expense -
Accretion expense for 2004 and 2003 was $30 million and $25 million,
respectively. The increase during 2004 resulted primarily from an increase in
our asset retirement obligations associated with Westport
properties.
Asset
Impairments -
Asset impairment charges totaled $36 million in 2004, $14 million in 2003 and
$646 million in 2002. Our chemical - pigment segment incurred an asset
impairment of $8 million in 2004 (related to the shutdown of the
sulfate-process titanium dioxide pigment production at the Savannah, Georgia,
plant). The remaining asset impairment charges were related to our exploration
and production segment and are discussed in more detail in Results
of Operations by Segment - Exploration and Production.
Gains
(Losses) Associated with Assets Held for Sale - Net
gains (losses) associated with assets held for sale in 2004, 2003 and 2002 were
$(29) million, $45 million and $(176) million, respectively, all of which
related to our oil and gas exploration and production segment. Additional
discussion of these gains and losses is provided in Results
of Operations by Segment - Exploration and Production.
Taxes,
Other than Income Taxes -
Taxes, other than income taxes totaled $148 million, $96 million and $102
million in 2004, 2003 and 2002, respectively, and includes $104 million,
$52 million and $67 million, respectively, of oil and gas production and ad
valorem taxes. Because oil and gas production taxes are generally determined as
a percentage of oil and gas sales revenues, they fluctuate with
changes in oil and gas sales volumes and realized prices. Oil and gas production
and ad valorem taxes increased $52 million in 2004 compared to 2003 due to
higher sales volumes primarily as a result of the Westport merger and higher
realized prices. The decrease from 2002 to 2003 was caused by elimination
of royalty payments in the U.K. North Sea and lower sales volumes due to
property divestitures. Taxes, other than income taxes also includes
payroll and ad valorem taxes, which did not change significantly over the
three-year period ended December 31, 2004.
Provision
for Environmental Remediation and Restoration -
Provision for environmental remediation and restoration, net of reimbursements,
totaled $86 million, $60 million and $53 million in 2004, 2003 and 2002,
respectively. Our environmental obligations are discussed in detail under
Environmental
Matters
below.
Other
Income (Expense) -
Other income (expense) totaled $(40) million, $(57) million and $(31) million,
which included $(21) million, $(41) million and $(38) million in 2004, 2003 and
2002, respectively, of net foreign currency losses. The majority of the foreign
currency losses resulted from the company's U.K. operations due to unfavorable
changes in the U.S. dollar/British pound sterling exchange rates. Additionally,
equity in net losses of equity method investees, net of gains, totaled $26
million, $33 million and $25 million in 2004, 2003 and 2002, respectively, and
were primarily the result of the investment in the Avestor joint venture formed
in 2001 to develop lithium-metal-polymer batteries. These losses were partially
offset in 2004 and 2003 by gains on sales of Devon common stock. In December
2003, we sold a portion of our investment in Devon shares classified as
available for sale, resulting in a pretax gain of $17 million. The remaining
shares classified as available for sale were sold in January 2004 for a pretax
gain of $9 million. Through August 2, 2004, we also held 8.4 million shares of
Devon common stock classified as trading. On August 2, 2004, these shares were
distributed to the holders of our debt exchangeable for common stock to repay
the debt at maturity. During 2002, 2003 and through August 2, 2004, other income
(expense) included net gains of $27 million, $8 million and $2
million representing changes in the fair value of Devon common stock
classified as trading and changes in the estimated fair value of options
embedded in the debt exchangeable for common stock.
Provision
(Benefit) for Income Taxes - The
effective tax rate for 2004 was 38.2%, compared with 42.5% in 2003 and (5.6)% in
2002. The effective tax rate declined in 2004 because of decreased proportion of
income from continuing operations attributable to foreign operations. The 2002
tax benefit was reduced from the U.S. statutory rate due to deferred tax expense
of $132 million associated with a 33% increase in the U.K. corporate tax rate
for oil and gas companies, together with the impact of taxation on foreign
operations.
Income
(Loss) from Discontinued Operations - The
company recognized a loss from discontinued operations as a result
of its decision to dispose of the forest products business of $11
million, $10 million and $21 million, net of tax benefit, for the years 2004,
2003 and 2002, respectively. Prior to its disposition, the forest product
business reqresented a componet of our chemical - other segment. The 2002
income from discontinued operations also includes income of $126 million
(including tax benefit of $22 million) resulting from the company’s decision in
early 2002 to dispose of its exploration and production interests in Indonesia
and Kazakhstan and its interest in the Bayu-Undan project in the East Timor Sea
offshore Australia. The $126 million income included a net pretax gain on sale
of $72 million associated with the divestitures. These divestiture decisions
were made as part of the company’s strategic plan to rationalize noncore
chemical and oil and gas assets.
Cumulative
Effect of Change in Accounting Principle - We
recognized a loss of $35 million (net of income tax benefit of $18 million) in
2003 upon adoption, as of January 1, 2003, of Financial Accounting Standards
Board Statement No. 143 (FAS No. 143), “Accounting for Asset Retirement
Obligations.” Adoption of this standard also resulted in an increase in net
property of $108 million, an increase in abandonment liabilities of $161 million
and a decrease in deferred income tax liabilities of $18
million.
Results
of Operations by Segment
EXPLORATION
AND PRODUCTION
Segment
Operating Profit
Revenues,
operating costs and expenses relating to the production, sale and marketing of
crude oil, condensate and natural gas are shown in the following
table.
|
(Millions
of dollars) |
|
2004 |
|
2003 |
|
2002 |
|
| |
|
|
|
|
|
|
|
Revenues,
excluding marketing revenues |
|
$ |
3,436 |
|
$ |
2,625 |
|
$ |
2,380 |
|
Operating
costs and expenses: |
|
|
|
|
|
|
|
|
|
|
Lifting
costs: |
|
|
|
|
|
|
|
|
|
|
Lease
operating expense |
|
|
452 |
|
|
334 |
|
|
448 |
|
|
Production
and ad valorem taxes |
|
|
104 |
|
|
52 |
|
|
67 |
|
Total
lifting costs |
|
|
556 |
|
|
386 |
|
|
515 |
|
| |
|
|
|
|
|
|
|
|
|
|
Depreciation,
depletion and amortization |
|
|
854 |
|
|
609 |
|
|
690 |
|
Accretion
expense (abandonment obligations) |
|
|
30 |
|
|
25 |
|
|
- |
|
Asset
impairments |
|
|
28 |
|
|
14 |
|
|
646 |
|
Loss
(gain) associated with assets held for sale |
|
|
29 |
|
|
(45 |
) |
|
176 |
|
General
and administrative expense |
|
|
135 |
|
|
127 |
|
|
87 |
|
Transportation
expense |
|
|
111 |
|
|
94 |
|
|
84 |
|
Gas
gathering, pipeline and other expenses |
|
|
89 |
|
|
66 |
|
|
61 |
|
|
Exploration
expense |
|
|
356 |
|
|
354 |
|
|
273 |
|
|
Total
operating cost and expenses |
|
|
2,188 |
|
|
1,630 |
|
|
2,532 |
|
| |
|
|
|
|
|
|
|
|
|
|
Operating
profit (loss), excluding net marketing margin |
|
|
1,248 |
|
|
995 |
|
|
(152 |
) |
| |
|
|
|
|
|
|
|
|
|
|
Marketing
- Gas sales revenues |
|
|
419 |
|
|
298 |
|
|
70 |
|
|
Marketing
- Gas purchase cost (including transportation) |
|
|
(418 |
) |
|
(291 |
) |
|
(58 |
) |
|
Net
marketing margin |
|
|
1 |
|
|
7 |
|
|
12 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
Total
Operating Profit (Loss) |
|
$ |
1,249 |
|
$ |
1,002 |
|
$ |
(140 |
) |
Operating
profit (loss) for all periods presented included certain items affecting
comparability between periods. Because of their nature and amount, these items
are identified separately to help explain the changes in operating profit (loss)
between periods, as well as to help distinguish the underlying trends for the
segment’s core business. These items are listed in the following table and, to
the extent material, are discussed in the analysis of operating profit
components that follows:
|
(Millions
of dollars) |
|
2004 |
|
2003 |
|
2002 |
|
| |
|
|
|
|
|
|
|
Asset
impairments |
|
$ |
(28 |
) |
$ |
(14 |
) |
$ |
(646 |
) |
Gain
(loss) associated with assets held for sale |
|
|
(29 |
) |
|
45 |
|
|
(176 |
) |
Nonhedge
derivative loss |
|
|
(23 |
) |
|
- |
|
|
- |
|
Insurance
premium adjustment |
|
|
(12 |
) |
|
- |
|
|
- |
|
Costs
associated with the 2003 work force reduction program |
|
|
(1 |
) |
|
(14 |
) |
|
- |
|
Environmental
provisions |
|
|
- |
|
|
- |
|
|
(11 |
) |
Compensation
expense for allocated ESOP shares |
|
|
- |
|
|
(9 |
) |
|
- |
|
|
Other
|
|
|
(4 |
) |
|
(5 |
) |
|
(2 |
) |
|
Total
items affecting comparability |
|
$ |
(97 |
) |
$ |
3 |
|
$ |
(835 |
) |
| |
|
|
|
|
|
|
|
|
|
|
Revenues
Revenues,
production statistics and average prices received from sales of crude oil,
condensate and natural gas are shown in the following table (exclusive of
discontinued operations):
|
(Millions
of dollars, except per-unit amounts) |
|
2004 |
|
2003 |
|
2002 |
|
| |
|
|
|
|
|
|
|
Revenues
- |
|
|
|
|
|
|
|
|
|
|
Crude
oil and condensate sales |
|
$ |
1,644 |
|
$ |
1,426 |
|
$ |
1,531 |
|
Natural
gas sales |
|
|
1,728 |
|
|
1,156 |
|
|
819 |
|
Gas
marketing activities |
|
|
419 |
|
|
298 |
|
|
70 |
|
Other
revenues |
|
|
87 |
|
|
43 |
|
|
30 |
|
|
Nonhedge
derivative losses |
|
|
(23 |
) |
|
- |
|
|
- |
|
|
Total |
|
$ |
3,855 |
|
$ |
2,923 |
|
$ |
2,450 |
|
| |
|
|
|
|
|
|
|
|
|
|
Production
- |
|
|
|
|
|
|
|
|
|
|
Crude
oil and condensate (thousands of barrels per day): |
|
|
|
|
|
|
|
|
|
|
U.S.
Gulf of Mexico |
|
|
59.9 |
|
|
56.8 |
|
|
52.7 |
|
U.S.
onshore |
|
|
28.2 |
|
|
19.7 |
|
|
28.6 |
|
North
Sea |
|
|
62.3 |
|
|
71.6 |
|
|
102.8 |
|
China
|
|
|
8.4 |
|
|
2.1 |
|
|
3.3 |
|
|
Other
International |
|
|
- |
|
|
- |
|
|
3.9 |
|
|
Total |
|
|
158.8 |
|
|
150.2 |
|
|
191.3 |
|
| |
|
|
|
|
|
|
|
|
|
|
Natural
gas (MMcf per day): |
|
|
|
|
|
|
|
|
|
|
U.S.
Gulf of Mexico |
|
|
364 |
|
|
277 |
|
|
273 |
|
U.S.
onshore |
|
|
472 |
|
|
352 |
|
|
386 |
|
|
North
Sea |
|
|
85 |
|
|
97 |
|
|
101 |
|
|
|